Nissan Pathfinder (2007 year). Manual - part 424

 

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Nissan Pathfinder (2007 year). Manual - part 424

 

 

TRANSFER CONTROL DEVICE

TF-273

[TX15B]

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TF

2007 Pathfinder

TRANSFER CONTROL DEVICE

PFP:33251

Removal and Installation

EDS0038X

REMOVAL

1.

Switch the 4WD shift switch to 2WD and set the transfer assembly to 2WD.

2.

Disconnect the transfer control device connector.

3.

Remove the breather hose from the transfer control device.

4.

Remove the bolts and detach the transfer control device.

INSTALLATION

1.

Install the new O-ring to the transfer control device.

CAUTION:

●

Do not reuse O-ring.

●

Apply petroleum jelly to O-ring.

2.

Install the transfer control device.

a.

Turn the control shift rod fully counterclockwise using a flat-
bladed screwdriver, and then put a mark on the control shift rod.

b.

Align the transfer control device shaft cutout with the mark on
the control shift rod, and install.

NOTE:
Turn the transfer control device when the transfer control device
connection does not match.

LDIA0136E

SDIA3378E

PDIA0119E

PDIA0120E

TF-274

[TX15B]

TRANSFER CONTROL DEVICE

2007 Pathfinder

c.

Tighten the bolts to the specified torque. Refer to 

TF-278,

"COMPONENTS"

 .

3.

Install the breather hose to the transfer control device.

4.

Connect the transfer control device connector.

5.

After the installation, check the 4WD shift indicator pattern. If
NG, adjust the position between the transfer assembly and
transfer control unit. Refer to 

TF-185, "Precautions for Transfer

Assembly and Transfer Control Unit Replacement"

 .

SDIA2212E

AIR BREATHER HOSE

TF-275

[TX15B]

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2007 Pathfinder

AIR BREATHER HOSE

PFP:31098

Removal and Installation

EDS003LF

CAUTION:

●

Make sure there are no pinched or restricted areas on each air breather hose caused by folding or
bending when installing it.

●

Install each air breather hose into the breather tube (metal
connector) until the hose end reaches the end of the curved
section. Set each air breather hose with paint mark facing
upward. 

●

Install transfer control device air breather hose and transfer
air breather hose on clip A and clip B with the paint mark
facing upward.

1.

Breather tube

2.

Clip A

3.

Clip B

4.

Clip C

5.

Clip D

6.

Breather tube (transfer)

7.

Air breather hose clamp

8.

Transfer control device

SDIA3351E

SDIA3299E

SDIA3353E

TF-276

[TX15B]

AIR BREATHER HOSE

2007 Pathfinder

●

Install clip C on transfer control device air breather hose
and transfer air breather hose with the paint mark matched.

●

Install transfer control device air breather hose and transfer
air breather hose on clip D with the paint mark facing
upward.

●

Install transfer air breather hose into the breather tube
(transfer, metal connector) until the hose end reaches the
base of the tube. Set transfer air breather hose with paint
mark facing upward.

●

Install transfer control device air breather hose into transfer
control device (case connector) until the hose end reaches
the base of the tube. Set transfer control device air breather
hose with paint mark facing forward.

SDIA3354E

SDIA3355E

SDIA3196E

SDIA3300E

TRANSFER ASSEMBLY

TF-277

[TX15B]

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2007 Pathfinder

TRANSFER ASSEMBLY

PFP:33100

Removal and Installation

EDS0038Z

REMOVAL

1.

Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.

2.

Remove the undercovers using power tool.

3.

Drain the transfer fluid. Refer to 

TF-193, "TRANSFER FLUID"

 .

4.

Remove the center exhaust tube and main muffler. Refer to 

EX-3, "Removal and Installation"

 .

5.

Remove the front and rear propeller shafts. Refer to 

PR-5, "Removal and Installation"

  (front), 

PR-10,

"Removal and Installation"

  (rear).

CAUTION:

Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.

NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.

6.

Remove the A/T nuts from the A/T crossmember. Refer to 

AT-243, "COMPONENTS"

 .

7.

Position two suitable jacks under the A/T and transfer assembly.

8.

Remove the A/T crossmember. Refer to 

AT-243, "COMPONENTS"

 .

WARNING:

Support A/T and transfer assembly using two suitable jacks while removing A/T crossmember.

9.

Disconnect the electrical connectors from the following:

●

ATP switch

●

4LO switch

●

Wait detection switch

●

Transfer control device

10. Disconnect each air breather hose from the following. Refer to 

TF-139, "Removal and Installation"

 .

●

Transfer control device

●

Breather tube (transfer)

11. Remove the transfer to A/T and A/T to transfer bolts.

12. Remove the transfer assembly.

WARNING:

support transfer assembly with suitable jack while removing it.

CAUTION:

Do not damage rear oil seal (A/T).

INSTALLATION

Installation is in the reverse order of removal.

●

Tighten the bolts to specification.

●

Fill the transfer with new fluid and check for fluid leakage and
fluid level. Refer to 

TF-193, "TRANSFER FLUID"

 .

●

Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to 

TF-193, "FLUID LEAKAGE

AND FLUID LEVEL"

 .

●

After the installation, check the 4WD shift indicator pattern. If
NG, adjust the position between the transfer assembly and
transfer control unit. Refer to 

TF-185, "Precautions for Transfer

Assembly and Transfer Control Unit Replacement"

 .

Tightening torque

: 36 N·m (3.7kg-m, 27 ft-lb)

SMT872C

TF-278

[TX15B]

TRANSFER ASSEMBLY

2007 Pathfinder

Disassembly and Assembly

EDS00390

COMPONENTS

1.

Baffle plate

2.

Breather tube

3.

Front case

4.

Snap ring

5.

Input oil seal

6.

Self-lock nut

7.

Companion flange

8.

Front oil seal

9.

4LO switch (gray with green paint)

10. ATP switch (black)

11.

Rear case

12. Wait detection switch (gray)

13. Gasket

14. Filler plug

15. Drain plug

16. O-ring

17. Transfer control device

18. Harness bracket

19. Dust cover

20. Rear oil seal

21. Air breather hose clamp

22. Retainer bolt

23. Gasket

A.

Apply Genuine Anaerobic Liquid 
Gasket or equivalent.

B.

Apply Genuine Silicone RTV or 
equivalent.

WDIA0385E

TRANSFER ASSEMBLY

TF-279

[TX15B]

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2007 Pathfinder

1.

Input bearing

2.

Snap ring

3.

Internal gear

4.

Carrier bearing

5.

Sun gear

6.

Needle bearing

7.

Metal bushing

8.

Planetary carrier assembly

9.

L-H sleeve

10. Drive chain

11.

Mainshaft

12. Sprocket

13. 2-4 sleeve

14. Clutch gear

15. Oil pump assembly

16. Retainer

17. Mainshaft rear bearing

18. Front bearing

19. Front drive shaft

20. Rear bearing

21. L-H shift fork

22. L-H shift rod

23. Retaining pin

24. 2-4 shift bracket

25. 2-4 shift fork

26. Fork guide collar

27. 2-4 shift fork spring

28. Retaining ring

29. Snap ring

30. Shift collar

31. Clevis pin

32. Drum cam

33. Control shift rod

34. Spacer

WDIA0336E

TF-280

[TX15B]

TRANSFER ASSEMBLY

2007 Pathfinder

DISASSEMBLY

1.

Remove the drain plug and filler plug.

2.

Remove the transfer control device from the rear case.

3.

Remove the O-ring from the transfer control device.

4.

Remove the self-lock nut from the companion flange using Tool.

5.

Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.

6.

 Remove the companion flange using suitable tool.

SDIA2212E

Tool number

: KV40104000 (

—

)

SDIA2841E

SDIA2779E

WDIA0133E

 

 

 

 

 

 

 

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