Nissan Pathfinder (2006 year). Manual - part 357

 

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Nissan Pathfinder (2006 year). Manual - part 357

 

 

FUSE AND RELAY BOX

PG-85

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PG

2006 Pathfinder

FUSE AND RELAY BOX

PFP:24012

Terminal Arrangement

EKS00G91

WKIA5014E

PG-86

FUSE AND RELAY BOX

2006 Pathfinder

PS-1

POWER STEERING SYSTEM

G  STEERING

CONTENTS

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SECTION 

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PS

2006 Pathfinder

PRECAUTIONS .......................................................... 2

Precautions for Supplemental Restraint System 
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Steering System  .............................. 2

PREPARATION ........................................................... 3

Special Service Tools (SST) ..................................... 3
Commercial Service Tools ........................................ 4

NOISE, VIBRATION, AND HARSHNESS (NVH) 
TROUBLESHOOTING ................................................ 5

NVH Troubleshooting Chart  ..................................... 5

POWER STEERING FLUID ........................................ 6

Checking Fluid Level  ................................................ 6
Checking Fluid Leakage ........................................... 6
Air Bleeding Hydraulic System  ................................. 6

STEERING WHEEL  .................................................... 8

On-Vehicle Inspection and Service  .......................... 8

CHECKING CONDITION OF INSTALLATION  ...... 8
CHECKING STEERING WHEEL PLAY  ................ 8
CHECKING NEUTRAL POSITION ON STEER-
ING WHEEL  .......................................................... 8
CHECKING STEERING WHEEL TURNING 
FORCE .................................................................. 8
CHECKING FRONT WHEEL TURNING ANGLE 

..... 9

Removal and Installation  .......................................... 9

REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9

STEERING COLUMN  ............................................... 10

Removal and Installation  ........................................ 10

REMOVAL ........................................................... 10
INSPECTION AFTER REMOVAL  ........................11
INSTALLATION ....................................................11

INSPECTION AFTER INSTALLATION ................ 12

Disassembly and Assembly .................................... 13

DISASSEMBLY ................................................... 13
ASSEMBLY ......................................................... 14
INSPECTION AFTER ASSEMBLY ...................... 14

POWER STEERING GEAR AND LINKAGE  ............ 15

Removal and Installation  ........................................ 15

REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
INSPECTION AFTER INSTALLATION ................ 16

Disassembly and Assembly .................................... 17

DISASSEMBLY ................................................... 17
INSPECTION AFTER DISASSEMBLY ................ 18
ASSEMBLY ......................................................... 18

POWER STEERING OIL PUMP  ............................... 20

On-Vehicle Inspection and Service ......................... 20

CHECKING RELIEF OIL PRESSURE  ................ 20

Components ........................................................... 21
Removal and Installation  ........................................ 21

REMOVAL ........................................................... 21
INSTALLATION ................................................... 21

Disassembly and Assembly .................................... 22

INSPECTION BEFORE DISASSEMBLY ............. 22
DISASSEMBLY ................................................... 22
INSPECTION AFTER DISASSEMBLY ................ 22
ASSEMBLY ......................................................... 22

HYDRAULIC LINE  .................................................... 24

Removal and Installation  ........................................ 24

SERVICE DATA AND SPECIFICATIONS (SDS)  ...... 26

Steering Wheel  ....................................................... 26
Steering Column  ..................................................... 26
Steering Outer Socket and Inner Socket  ................ 27
Oil Pump ................................................................. 27
Steering Fluid .......................................................... 27

PS-2

PRECAUTIONS

2006 Pathfinder

PRECAUTIONS

PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT 
BELT PRE-TENSIONER”

EGS00118

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Precautions for Steering System

EGS00119

Before disassembly, thoroughly clean the outside of the unit.

Disassembly should be done in a clean work area. It is important to prevent the internal parts from becom-
ing contaminated by dirt or other foreign matter.

For easier and proper assembly, place disassembled parts in order on a parts rack.

Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere
with their operation. 

Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable solvent.

Before assembly, apply a coat of recommended Genuine NISSAN PSF or equivalent to hydraulic parts.
Petroleum jelly may be applied to O-rings and seals. Do not use any grease.

Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installation.
Perform functional tests whenever designated.

PREPARATION

PS-3

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PS

2006 Pathfinder

PREPARATION

PFP:00002

Special Service Tools (SST)

EGS0011A

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

ST3127 S000
(See J-25765-A)
Preload gauge
 1. GG9103000
    (J-25765-A)
    Torque wrench
 2. HT62940000
   (

 —

)

   Socket adapter
 3. HT62900000
   (

— 

)

   Socket adapter

Inspecting of pinion rotating torque and rota-
tional torque for ball joint

HT72520000
(J-25730-A)
Ball joint remover

Removing steering outer socket

1. KV48105300-4 and 5295262U10
(

 — 

)

Connector A and O-ring
2. KV48105300-3 and 5295262U00
(

 — 

)

Eye-bolt and O-ring
3. KV48103500
(J-26357 and J-26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
(

 — 

)

Connector B and O-ring
5. KV48105300-2
(

 — 

)

Nut

Measuring oil pump relief pressure

(J-44372)
Spring gauge

Measuring steering wheel turning force

KV40107300
(

)

Crimping boot bands

S-NT541

NT146

SGIA0427E

LST024

ZZA1229D

PS-4

PREPARATION

2006 Pathfinder

Commercial Service Tools

EGS0011B

KV481J0010  
(J-1859A)
Steering wheel puller

Removing steering wheel

KV481J0020
(J-42578)
Steering wheel puller legs

Removing steering wheel

Tool number
(Kent-Moore No.)
Tool name

Description

LHIA0043E

LHIA0044E

Tool name

Description

Power tool

Removing nuts and bolts

PBIC0190E

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

PS-5

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PS

2006 Pathfinder

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

PFP:00003

NVH Troubleshooting Chart

EGS0011C

Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference page

PS-

6

PS-

6

PS-

18

PS-

18

PS-

18

PS-

6

PS-

8

PS-

8

EM

-1

4, "

Ch

e

c

k

in

g

 Dr

iv

e

 Be

lt

s

"

PS-

8

PS-

10

PS-

15

PS-

10

PS-

10

PS-

15

 

PR-

3

, "

N

V

H

 T

roub

le

s

hoo

ti

ng C

har

t"

FFD-

6

, "

N

V

H

 T

roubl

es

hoot

in

g C

h

ar

t"

F

AX-

4, "

N

V

H

 T

roub

le

s

hoot

ing C

har

t"

FSU-

4,

 "

N

V

H

 T

roubl

es

hoot

ing C

h

ar

t"

WT

-4

, "

N

V

H

 T

rou

bl

e

s

hoo

ti

ng C

h

a

rt

"

WT

-4

, "

N

V

H

 T

rou

bl

e

s

hoo

ti

ng C

h

a

rt

"

F

AX-

4, "

N

V

H

 T

roub

le

s

hoot

ing C

har

t"

BR

-5

, "

N

V

H

 T

rou

bl

esho

ot

in

g

 C

h

a

rt

"

Possible cause and suspected parts

Fl

ui

d l

e

vel

Ai

in

 hydr

aul

ic

 sys

te

m

O

u

te

r s

o

ck

et

 bal

l j

o

in

t s

w

in

gi

ng 

fo

rc

e

Ou

te

r s

o

c

k

e

b

a

ll jo

in

t ro

ta

ti

n

g

 to

rq

u

e

O

u

te

r s

o

ck

et

 bal

l j

o

in

t e

nd 

pl

ay

S

teer

in

g

 f

lui

d l

e

a

k

age

S

teer

in

g

 w

h

eel

 p

lay

S

teer

in

g

 g

ear

 r

a

ck 

sl

id

ing 

fo

rc

e

D

ri

v

e bel

t l

oose

ness

Im

pr

o

per

 s

tee

ri

ng 

w

hee

l

Im

pr

o

per

 i

n

st

al

la

ti

on

 o

r l

o

osen

ess of

 t

ilt

 l

o

ck l

e

ver

M

o

u

n

ti

ng

 r

ubbe

det

er

io

ra

ti

on

S

teer

in

g

 c

o

lu

m

n

 d

e

fo

rm

at

ion 

or

 da

m

a

ge

Im

pr

o

per

 i

n

st

al

la

ti

on

 o

lo

osen

ess 

of

 s

te

e

ri

ng

 co

lu

m

n

S

te

e

ri

n

g l

in

k

a

ge

 l

o

os

e

n

e

s

s

PROPEL

LER S

H

AFT

DIFFERENTIAL

W

H

EEL HUB

SUSPE

N

S

IO

N

TIRES

ROAD W

H

EE

L

DRIVE SHAFT

BRAKE

S

Symptom

Noise

× × × × × × × × ×

× × × × × × ×

×

Shake

× × ×

×

× × × × ×

×

Vibration

× × × × ×

×

× × ×

×

Shimmy

× × ×

×

× × × ×

×

Shudder

×

×

× × × ×

×

PS-6

POWER STEERING FLUID

2006 Pathfinder

POWER STEERING FLUID

PFP:KLF20

Checking Fluid Level

EGS0011D

Check fluid level, referring to the scale on the reservoir tank.
Use HOT range for fluid temperatures of 50

°

 – 80

°

C (122

°

 – 176

°

F).

Use COLD range for fluid temperatures of 0

°

 – 30

°

C (32

°

 – 86

°

F).

CAUTION:

Do not overfill.

Do not reuse any power steering fluid.

Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to 

MA-11, "RECOMMENDED FLUIDS AND LUBRI-

CANTS"

 .

Checking Fluid Leakage

EGS0011E

Check the hydraulic piping lines for improper attachment, leaks,
cracks, damage, loose connections, chafing and deterioration.

1.

Run the engine until the fluid temperature reaches 50

°

 – 80

°

C

(122

°

 – 176

°

F) in the reservoir tank. Keep engine speed idle.

CAUTION:

Do not allow steering fluid reservoir tank to go below the
MIN level line. Check tank frequently and add fluid as
needed.

2.

Turn the steering wheel to the right and left several times.

3.

Hold the steering wheel at each “locked” position for five sec-
onds to check for fluid leakage.

CAUTION:

Do not hold steering wheel in the locked position for more than 10 seconds. (There is the possibil-
ity that the oil pump may be damaged.)

4.

If fluid leakage at a connection is noticed, loosen the connection and then retighten. Do not over-tighten
connector as this can damage O-ring, washer and connector. Refer to 

PS-20, "POWER STEERING OIL

PUMP"

  and 

PS-24, "HYDRAULIC LINE"

 .

5.

If fluid leakage from the oil pump is noticed, check the oil pump. Refer to 

PS-20, "POWER STEERING

OIL PUMP"

 .

6.

Check steering gear boots for accumulation of fluid, indicating a leak from the steering gear.

CAUTION:

Do not reuse copper washers.

Air Bleeding Hydraulic System

EGS0011F

Incomplete air bleeding causes the following:

Air bubbles in reservoir tank

Clicking noise in oil pump

Excessive buzzing in oil pump

When this happens bleed the air again.
NOTE:
When the vehicle is stationary or while the steering wheel is being turned slowly, some noise may be heard
from the oil pump or gear. This noise is normal and does not affect any system.

1.

Check for fluid leakage. Refer to 

PS-6, "Checking Fluid Leakage"

 .

2.

Start the engine and turn the steering wheel fully to the right and left several times.

CAUTION:

Do not allow steering fluid reservoir tank to go below the MIN level line. Check tank frequently and
add fluid as needed.

3.

Run the engine at idle speed. Hold the steering wheel at each "locked" position for three seconds.

LGIA0021E

SGIA0506E

 

 

 

 

 

 

 

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