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EM-124 < DISASSEMBLY AND ASSEMBLY > CYLINDER BLOCK • If the measured value exceeds the limit, or if there are scratches and/or seizure on the cylinder inner wall, hone or rebore the inner • Oversize piston is provided. When using oversize piston, rebore cylinder so that the clearance of the piston to cylinder bore satis- CAUTION: When using oversize piston, use oversize pistons for all cylin- Piston Skirt Diameter Measure the outer diameter of piston skirt with a micrometer (A). Piston-to-Cylinder Bore Clearance Calculate by piston skirt diameter and cylinder bore inner diameter [direction (B), position (D)]. • If the calculated value exceeds the limit, replace piston and piston pin assembly. Refer to Reboring Cylinder Bore 1. Cylinder bore size is determined by adding piston to cylinder bore clearance to piston skirt diameter. 2. Install main bearing caps and main bearing beam, and tighten to the specified torque. Otherwise, cylinder 3. Cut cylinder bores. time. 4. Hone cylinders to obtain the specified piston to cylinder bore clearance. 5. Measure finished cylinder bore for the out-of-round and taper. CRANKSHAFT MAIN JOURNAL DIAMETER • Measure the outer diameter of crankshaft main journals with a micrometer. Oversize (O/S) : 0.2 mm (0.008 in) SEM843E Measure point : Refer to . Standard JPBIA0227ZZ Standard and limit : Refer to . Rebored size calculation: D = A + B – C where, A: Piston skirt diameter as measured B: Piston to cylinder bore clearance (standard value) C: Honing allowance 0.02 mm (0.0008 in) D: Bored diameter Standard : Refer to |