Nissan Teana J32. Manual - part 234

 

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Nissan Teana J32. Manual - part 234

 

 

REAR DISC BRAKE

BR-39

< ON-VEHICLE REPAIR >

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REAR DISC BRAKE

BRAKE PAD

BRAKE PAD : Exploded View

INFOID:0000000003811211

BRAKE PAD : Removal and Installation

INFOID:0000000003811212

REMOVAL

WARNING:

Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with
compressed air.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• Never spill or splash brake fluid on the disc rotor.
1.

Remove tires.

2.

Remove the upper sliding pin bolt.

3.

Suspend the cylinder body with suitable wire so that the brake hose will not stretch. Remove the brake
pads and shims from the torque member.

CAUTION:

• Never deform the pad retainers if removing the pad retainers.
• Never damage the piston boot.
• Never drop the brake pad and shims.

INSTALLATION

WARNING:

Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with
compressed air.

CAUTION:

1.

Sliding pin bolt

2.

Cylinder body

3.

Inner shim

4.

Inner pad (only RH side with pad 
wear sensor)

5.

Pad retainer

6.

Torque member

7.

Outer pad

8.

Outer shim

 1: Apply rubber grease.

 2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JPFIA0354GB

BR-40

< ON-VEHICLE REPAIR >

REAR DISC BRAKE

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• Never spill or splash brake fluid on the disc rotor.

1.

Install the pad retainers to the torque member if the pad retainers has been removed.

CAUTION:

• Securely assemble the pad retainers not to be lifted up from the torque member.
• Never deform the pad retainers.

2.

Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the mating faces between the brake
pads, the shims and pawls part of cylinder body, and install them to the brake pad.

CAUTION:

Always replace the shims together when replacing the brake pad.

3.

Install cylinder body and brake pads to torque member.

CAUTION:

• Never damage the piston boot.
• When replacing pads with new one, check a brake fluid level in the reservoir tank because brake

fluid returns to master cylinder reservoir tank when pressing piston in.

NOTE:
Use a disc brake piston tool to easily press piston. 

4.

Install the upper sliding pin bolt and tighten it to the specified torque.

5.

Depress the brake pedal several times to check that no drag feel is present for the rear disc brake. Refer
to 

BR-40, "BRAKE PAD : Inspection"

.

BRAKE PAD : Inspection

INFOID:0000000003811213

INSPECTION AFTER REMOVAL

Replace the shims if rust is excessively attached.

INSPECTION AFTER INSTALLATION

1.

Check a drag of rear disc brake. If any drag is found, follow the procedure described below.

2.

Remove brake pads.

3.

Press the piston.

CAUTION:

• Never damage the piston boot.
• When replacing a pad with new one, check a brake fluid level in the reservoir tank because brake

fluid returns to master cylinder reservoir tank when pressing piston in.

NOTE:
Use a disc brake piston tool to easily press piston.

4.

Install brake pads.

5.

Depress the brake pedal several times.

6.

Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body. Refer to 

BR-

42, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

.

7.

Burnish contact surfaces after refinishing or replacing pads, or if a soft pedal occurs at very low mileage.
Refer to 

BR-15, "BRAKE PAD : Inspection and Adjustment"

.

BRAKE CALIPER ASSEMBLY

BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000003811214

REMOVAL

REAR DISC BRAKE

BR-41

< ON-VEHICLE REPAIR >

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DISASSEMBLY

BRAKE CALIPER ASSEMBLY : Removal and Installation

INFOID:0000000003811215

REMOVAL

WARNING:

1.

Brake caliper assembly

Refer to 

GI-4, "Components"

 for symbols in the figure.

JPFIA0311GB

1.

Sliding pin bolt

2.

Bushing

3.

Cap

4.

Bleeder valve

5.

Cylinder body

6.

Piston seal

7.

Piston

8.

Piston boot

9.

Sliding pin boot

10. Torque member

1: Apply rubber grease.

2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.

: Apply brake fluid.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JPFIA0355GB

BR-42

< ON-VEHICLE REPAIR >

REAR DISC BRAKE

Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with
compressed air.

CAUTION:

Never depress the brake pedal. Brake fluid may splash while removing the brake hose.

1.

Remove tires.

2.

Fix the disc rotor using wheel nuts.

3.

Drain brake fluid. Refer to 

BR-9, "Draining"

.

CAUTION:

Never spill or splash brake fluid on the disc rotor.

4.

Remove union bolt and copper washers then disconnect brake hose from caliper assembly.

5.

Remove torque member mounting bolts, and remove brake caliper assembly.

CAUTION:

Never drop brake pads and caliper assembly.

6.

Remove disc rotor.

CAUTION:

• Put matching marks on the wheel hub and bearing assembly and the disc rotor before removing

the disc rotor.

• Never drop disc rotor.

INSTALLATION

WARNING:

Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with
compressed air.

CAUTION:

Never depress the brake pedal. Brake fluid may splash while removing the brake hose.
1.

Install disc rotor.

CAUTION:

Align the matching marks put during removal when reusing the disc rotor.

2.

Install the brake caliper assembly to the vehicle and tighten the torque member mounting bolts to the
specified torque.

CAUTION:

Never spill or splash any grease and moisture on the brake caliper assembly mounting face,
threads, mounting bolts, and washers. Wipe out any grease and moisture.

3.

Install brake hose and copper washers to brake caliper assembly, and tighten union bolts to the specified
torque. Refer to 

BR-22, "REAR : Exploded View"

.

CAUTION:

Never reuse copper washer.

4.

Refill with new brake fluid and perform the air bleeding. Refer to 

BR-10, "Bleeding Brake System"

.

CAUTION:

• Never reuse drained brake fluid.
• Never spill or splash brake fluid on the disc rotor.

5.

Check that no drag feel is present for the rear disc brake. Refer to 

BR-44, "BRAKE CALIPER ASSEMBLY

: Inspection"

.

BRAKE CALIPER ASSEMBLY : Disassembly and Assembly

INFOID:0000000003811216

DISASSEMBLY

NOTE:
Never remove the torque member and pad retainers when disassembling and assembling the cylinder body.
1.

Remove the sliding pin bolts and remove the cylinder body from the torque member.

2.

Remove brake pads and shims. Refer to 

BR-39, "BRAKE PAD : Exploded View"

.

3.

Remove sliding pin boots from torque member.

4.

Remove bushing from sliding pin bolt.

 

 

 

 

 

 

 

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