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EM-136 < UNIT DISASSEMBLY AND ASSEMBLY > CYLINDER BLOCK 2. Install main bearing caps and main bearing beam, and tighten to the specified torque. Otherwise, cylinder 3. Cut cylinder bores. time. 4. Hone cylinders to obtain the specified piston to cylinder bore clearance. 5. Measure finished cylinder bore for the out-of-round and taper. CRANKSHAFT MAIN JOURNAL DIAMETER • Measure the outer diameter of crankshaft main journals with a micrometer. • If out of the standard, measure the main bearing oil clearance. Then use undersize bearing. Refer to . CRANKSHAFT PIN JOURNAL DIAMETER • Measure the outer diameter of crankshaft pin journal with a micrometer (A). • If out of the standard, measure the connecting rod bearing oil clearance. Then use undersize bearing. Refer to . CRANKSHAFT OUT-OF-ROUND AND TAPER • Measure the dimensions at four different points as shown in the figure on each main journal and pin journal with a micrometer. • Out-of-round is indicated by the difference in the dimensions between (d) and (c) at (a) and (b). • Taper is indicated by the difference in the dimensions between. • If the measured value exceeds the limit, correct or replace crank- shaft. • If corrected, measure the bearing oil clearance of the corrected main journal and/or pin journal. Then select the main bearing and/ and/ EM-141, "Connecting Rod Bearing" . CRANKSHAFT RUNOUT • Place V-block on precise flat table, and support the journals on the both end of crankshaft. Rebored size calculation: D = A + B – C where, A: Piston skirt diameter as measured B: Piston to cylinder bore clearance (standard value) C: Honing allowance 0.02 mm (0.0008 in) D: Bored diameter Standard : Refer to Standard : Refer to JPBIA0228ZZ Limit : Refer to JPBIA0229ZZ |