Nissan Murano Z50 (2003 year). Manual - part 124

 

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Nissan Murano Z50 (2003 year). Manual - part 124

 

 

BODY SIDE TRIM

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Installation

Install in the reverse order of removal.

DASH SIDE FINISHER
Removal

1.

Remove front kicking plate.

2.

Remove front body side welt.

3.

Remove dash side finisher.

NOTE:
Insert screw driver rolled with cloth between panel on vehicle and disconnect clips.

Installation

Install in the reverse order of removal.
NOTE:
To install, check if all clips are matched over holes of panel on vehicle, then push on.

FRONT PILLAR GARNISH
Removal

Remove front pillar garnish clips and remove front pillar garnish.

Installation

Install in the reverse order of removal.

KICKING PLATE
Removal

Remove kicking plate clips and remove front/rear kicking plate.

Installation

Install in the reverse order of removal.

EI-34

FLOOR TRIM

Revision; 2004 April

2003 Murano

FLOOR TRIM

PFP:74902

Removal and Installation

AIS002AH

REMOVAL

1.

Remove front seat and rear seat cushion. Refer to 

SE-122, "Removal and Installation"

  and 

SE-129,

"Removal and Installation"

  .

2.

Remove center console upper and console lower. Refer to 

IP-18, "Removal and Installation"

  .

3.

Remove seat belt anchor front and rear. Refer to 

SB-4, "Removal and Installation of Front Seat Belt"

and 

SB-6, "Removal and Installation of Rear Seat Belt"

  . 

4.

Remove front and rear kicking plate.

5.

Remove front and rear body side welt.

6.

Remove center pillar lower garnish.

7.

Remove dash side finisher.

8.

Remove carpet hook.

9.

Remove floor carpet from carpet clip and remove floor carpet.

PIIA3844E

1.

Floor carpet

PIIA1223E

FLOOR TRIM

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INSTALLATION

Install in the reverse order of removal.

EI-36

HEADLINING

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HEADLINING

PFP:73910

Removal and Installation

AIS002AI

PIIA3845E

HEADLINING

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REMOVAL

1.

Remove front pillar garnish, kicking plate (front/rear) and body side welt. Refer to 

EI-32, "Removal and

Installation"

  .

2.

Remove seat belt shoulder anchor (front/rear) and rear seat belt center shoulder anchor (upper). Refer to

SB-4, "Removal and Installation of Front Seat Belt"

  and 

SB-6, "Removal and Installation of Rear Seat

Belt"

  .

3.

Remove center pillar garnish (lower/upper) and luggage side finisher (upper).

4.

Remove assist grip.
Open covers both side and remove screws.(one each for left
and right)

5.

Remove sun-visor (drive and passenger), and disconnect harness connector.

6.

Remove sun-visors holder.

7.

Remove sunroof welt (with sunroof only).

8.

Remove map lamp. Refer to 

LT-306, "Removal and Installation"

  .

9.

Disconnect harness connector at back side of headlining.

10. Put front seat to front most and recline seat back to backward.

11. Remove clips of headlining.

12. Remove headlining, turn and take out from back door.

CAUTION:

Always remove or install in a pair.

Cover surroundings with waste to avoid scratches or damages.

Do not bend headlining too hard.

13. Remove following parts after removing headlining.

Room lamp

Rear personal lamp

INSTALLATION

Install in the reverse order of removal.

1.

Headlining

2.

Insulator

3.

Sun-visor holder (right)

4.

Sun-visor cover (right)

5.

Sun-visor (right)

6.

Assist grip (front)

7.

Sun-visor holder (left)

8.

Map lamp

9.

Sun-visor (left)

10. Sun-visor cover (left)

11. Room lamp

12. Rear personal lamp

13. Assist grip (rear)

14. Sunroof welt

PIIA3849E

EI-38

LUGGAGE FLOOR TRIM

Revision; 2004 April

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LUGGAGE FLOOR TRIM

PFP:84999

Removal and Installation

AIS002AJ

PIIA3846E

1.

Rear plate

2.

Rear plate cap

3.

Luggage side finisher upper (right)

4.

Luggage side finisher lower (right)

5.

Luggage mask

6.

Front rope hook (right)

7.

Front rope hook (left)

8.

Luggage floor finisher (front)

9.

Luggage side finisher lower (left)

10. Luggage side finisher upper (left)

11.

Luggage floor finisher (center)

12. Rear rope hook (left)

LUGGAGE FLOOR TRIM

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REMOVAL

1.

Remove rear seat belt anchor bolts (left/right). Refer to 

SB-6, "Removal and Installation of Rear Seat Belt"

.

2.

Remove tonneau cover.

3.

Remove clips (C205 net hook) and screws (left/right).

4.

Remove luggage side finisher upper (left/right).

5.

Remove rear plate.

6.

Remove back door w/strip.

7.

Remove luggage floor finisher center (left/right).

8.

Remove rope hook of luggage  floor finisher front and remove luggage floor finisher front.

9.

Remove belt assembly and remove luggage floor finisher center.

10. Remove rope hook and remove rear seatback lever escutcheon (left/right).

11. Remove luggage side finisher lower (left/right).
12. Remove luggage floor spacer bolts and remove luggage floor spacer (left/right).

13. Remove spare tire cover.

14. Remove luggage mask.

INSTALLATION

Install in the reverse order of removal.

13. Rear rope hook (right)

14. Luggage floor finisher (right)

15. Luggage floor finisher (left)

16. Luggage floor spacer (left) 

17. Luggage floor spacer (right)

18. Spare tire cover

19. Tonneau cover 

20. Net

21. Belt assembly

22. Luggage floor cover

EI-40

BACK DOOR TRIM

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BACK DOOR TRIM

PFP:90900

Removal and Installation

AIS002AK

REMOVAL

1.

Remove pull handle.

2.

Remove clips of back door finisher.

3.

Disconnect harness connector at back side of finisher.

INSTALLATION

Install in the reverse order of removal.

PIIA3847E

EM-1

ENGINE MECHANICAL

B  ENGINE

CONTENTS

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SECTION 

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ENGINE MECHANICAL

PRECAUTIONS .......................................................... 3

Precautions for Drain Engine Coolant  ...................... 3
Precautions for Disconnecting Fuel Piping  .............. 3
Precautions for Removal and Disassembly  ............. 3
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 3
Precautions for Assembly and Installation  ............... 3
Parts Requiring Angular Tightening  ......................... 3
Precautions for Liquid Gasket  .................................. 4

REMOVAL OF LIQUID GASKET SEALING .......... 4
LIQUID GASKET APPLICATION PROCEDURE 

..... 4

PREPARATION ........................................................... 5

Special Service Tools  ............................................... 5
Commercial Service Tools ........................................ 7

NOISE, VIBRATION AND HARSHNESS (NVH) 
TROUBLESHOOTING ................................................ 9

NVH Troubleshooting —Engine Noise  ..................... 9
Use the Chart Below to Help You Find the Cause 
of the Symptom.  ..................................................... 10

DRIVE BELTS ............................................................11

Checking Drive Belts  ...............................................11
Tension Adjustment .................................................11

ALTERNATOR AND AIR CONDITIONER COM-
PRESSOR BELT ................................................. 12
POWER STEERING OIL PUMP BELT  ............... 12

Removal and Installation  ........................................ 12

REMOVAL ........................................................... 12
INSTALLATION ................................................... 13

AIR CLEANER AND AIR DUCT ............................... 14

Removal and Installation  ........................................ 14

REMOVAL ........................................................... 14
INSTALLATION ................................................... 15
CHANGING AIR CLEANER FILTER ................... 15

INTAKE MANIFOLD COLLECTOR  .......................... 16

Removal and Installation  ........................................ 16

REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL  ....................... 18
INSTALLATION ................................................... 18

INTAKE MANIFOLD  ................................................. 20

Removal and Installation  ........................................ 20

REMOVAL ........................................................... 20
INSPECTION AFTER REMOVAL  ....................... 20
INSTALLATION ................................................... 21

EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 22

Removal and Installation  ........................................ 22

REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL  ....................... 24
INSTALLATION ................................................... 24

OIL PAN AND OIL STRAINER  ................................. 26

Removal and Installation  ........................................ 26

REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL  ....................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 34

IGNITION COIL  ......................................................... 35

Removal and Installation  ........................................ 35

REMOVAL ........................................................... 35
INSTALLATION ................................................... 35

SPARK PLUG (PLATINUM-TIPPED TYPE)  ............. 36

Removal and Installation  ........................................ 36

REMOVAL ........................................................... 36
INSPECTION AFTER REMOVAL  ....................... 36
INSTALLATION ................................................... 37

FUEL INJECTOR AND FUEL TUBE  ........................ 38

Removal and Installation  ........................................ 38

REMOVAL ........................................................... 38
INSTALLATION ................................................... 40
INSPECTION AFTER INSTALLATION ................ 42

ROCKER COVER  ..................................................... 43

Removal and Installation  ........................................ 43

REMOVAL ........................................................... 43
INSTALLATION ................................................... 44

FRONT TIMING CHAIN CASE  ................................. 46

Removal and Installation  ........................................ 46

REMOVAL ........................................................... 46
INSTALLATION ................................................... 48

EM-2

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TIMING CHAIN .......................................................... 54

Removal and Installation  ........................................ 54

REMOVAL ........................................................... 55
INSPECTION AFTER REMOVAL ........................ 60
INSTALLATION .................................................... 60
INSPECTION AFTER INSTALLATION ................ 69

CAMSHAFT ............................................................... 70

Removal and Installation  ........................................ 70

REMOVAL ........................................................... 71
INSPECTION AFTER REMOVAL ........................ 72
INSTALLATION .................................................... 74

Valve Clearance ...................................................... 77

INSPECTION ....................................................... 77
ADJUSTMENT .................................................... 79

OIL SEAL  .................................................................. 81

Removal and Installation of Valve Oil Seal  ............. 81

REMOVAL ........................................................... 81
INSTALLATION .................................................... 81

Removal and Installation of Front Oil Seal  ............. 82

REMOVAL ........................................................... 82
INSTALLATION .................................................... 83

Removal and Installation of Rear Oil Seal  .............. 83

REMOVAL ........................................................... 83
INSTALLATION .................................................... 83

CYLINDER HEAD  ..................................................... 84

On-Vehicle Service  ................................................. 84

CHECKING COMPRESSION PRESSURE  ......... 84

Removal and Installation  ........................................ 85

REMOVAL ........................................................... 85
INSPECTION AFTER REMOVAL ........................ 86
INSTALLATION .................................................... 86

Disassembly and Assembly .................................... 88

DISASSEMBLY ................................................... 88

Inspection After Disassembly  ................................. 89

CYLINDER HEAD DISTORTION  ........................ 89
VALVE DIMENSIONS .......................................... 89
VALVE GUIDE CLEARANCE  .............................. 89
VALVE GUIDE REPLACEMENT  ......................... 90
VALVE SEAT CONTACT  ..................................... 91
VALVE SEAT REPLACEMENT  ........................... 92
VALVE SPRING SQUARENESS ......................... 93
VALVE SPRING DIMENSIONS AND VALVE 
SPRING PRESSURE LOAD  ............................... 93
ASSEMBLY ......................................................... 93

ENGINE ASSEMBLY  ................................................ 95

Removal and Installation  ........................................ 95

REMOVAL ........................................................... 96
INSTALLATION .................................................... 99
INSPECTION AFTER INSTALLATION ................ 99

CYLINDER BLOCK ................................................. 100

Disassembly and Assembly .................................. 100

DISASSEMBLY ................................................. 101
ASSEMBLY ....................................................... 104

How to Select Piston and Bearing  ........................ 110

DESCRIPTION .................................................. 110
HOW TO SELECT PISTON ............................... 110

HOW TO SELECT CONNECTING ROD BEAR-
ING ..................................................................... 111
HOW TO SELECT MAIN BEARING  .................. 112

Inspection After Disassembly ................................ 115

CRANKSHAFT SIDE CLEARANCE  .................. 115
CONNECTING ROD SIDE CLEARANCE  ......... 115
PISTON AND PISTON PIN CLEARANCE ......... 115
PISTON RING SIDE CLEARANCE  ................... 116
PISTON RING END GAP  .................................. 116
CONNECTING ROD BEND AND TORSION  ..... 116
CONNECTING ROD BEARING HOUSING 
DIAMETER (BIG END)  ...................................... 117
CONNECTING ROD BUSHING OIL CLEAR-
ANCE (SMALL END)  ......................................... 117
CYLINDER BLOCK DISTORTION  .................... 118
INNER DIAMETER OF MAIN BEARING HOUS-
ING ..................................................................... 118
PISTON TO CYLINDER BORE CLEARANCE  .. 119
OUTER DIAMETER OF CRANKSHAFT JOUR-
NAL ....................................................................120
OUTER DIAMETER OF CRANKSHAFT PIN  ....120
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................120
CRANKSHAFT RUNOUT  ..................................121
OIL CLEARANCE OF CONNECTING ROD 
BEARING ...........................................................121
OIL CLEARANCE OF MAIN BEARING  .............122
CRUSH HEIGHT OF MAIN BEARING  ..............122
CRUSH HEIGHT OF CONNECTING ROD 
BEARING ...........................................................122
OUTER DIAMETER OF MAIN BEARING CAP 
BOLT ..................................................................123
OUTER DIAMETER OF CONNECTING ROD 
BOLT ..................................................................123
SIGNAL PLATE ..................................................123
OIL JET ..............................................................123
OIL JET RELIEF VALVE  ....................................123

SERVICE DATA AND SPECIFICATIONS (SDS)  ....124

Standard and Limit  ................................................124

GENERAL SPECIFICATIONS  ...........................124
INTAKE MANIFOLD COLLECTOR, INTAKE 
MANIFOLD AND EXHAUST MANIFOLD  ..........124
DRIVE BELT  ......................................................125
SPARK PLUG  ....................................................125
CYLINDER HEAD ..............................................125
VALVE ................................................................126
CAMSHAFT AND CAMSHAFT BEARING .........130
CYLINDER BLOCK ............................................130
PISTON, PISTON RING AND PISTON PIN  ......131
CONNECTING ROD ..........................................132
CRANKSHAFT ...................................................133
AVAILABLE MAIN BEARING  .............................134
CONNECTING ROD BEARING .........................134
BEARING CLEARANCE ....................................135

Tightening Torque  .................................................135

PRECAUTIONS

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PRECAUTIONS

PFP:00001

Precautions for Drain Engine Coolant

ABS004RJ

Drain engine coolant when engine is cooled.

Precautions for Disconnecting Fuel Piping

ABS004RK

Before starting work, make sure no fire or spark producing items are in the work area. 

Release fuel pressure before disassembly.

After disconnecting pipes, plug openings to stop fuel leakage.

Precautions for Removal and Disassembly

ABS004RL

When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations. 

Exercise maximum care to avoid damage to mating or sliding surfaces.

Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.

Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used where noted in the step.

Precautions for Inspection, Repair and Replacement

ABS004RM

Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

Precautions for Assembly and Installation

ABS004RN

Use torque wrench to tighten bolts or nuts to specification.

When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.

Replace with new gasket, packing, oil seal or O-ring.

Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage. 

Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well. 

Release air within route when refilling after draining engine coolant. 

After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust systems for leakage.

Parts Requiring Angular Tightening

ABS004RO

Use an angle wrench for the final tightening of the following engine parts: 

Cylinder head bolts

Main bearing cap bolts

Connecting rod cap nuts

Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)

Do not use a torque value for final tightening. 

The torque value for these parts are for a preliminary step.

Ensure thread and seat surfaces are clean and coated with engine oil. 

EM-4

PRECAUTIONS

Revision; 2004 April

2003 Murano

Precautions for Liquid Gasket

ABS004RP

REMOVAL OF LIQUID GASKET SEALING

After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the old liquid gasket
sealing.

CAUTION:

Be careful not to damage the mating surfaces.

In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.

CAUTION:

If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating
surfaces.

LIQUID GASKET APPLICATION PROCEDURE

1.

Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.

Remove the liquid gasket completely from the groove of the
gasket application surface, mounting bolts, and bolt holes.

2.

Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.

3.

Attach the liquid gasket tube to the tube presser.
Use Genuine RTV silicone sealant or equivalent. Refer to

GI-46, "RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS"

  .

4.

Apply the liquid gasket without breaks to the specified location
with the specified dimensions.

If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

As for the bolt holes, normally apply the liquid gasket inside
the holes. Occasionally, it should be applied outside the
holes. Make sure to read the text of this manual.

Within five minutes of gasket application, install the mating
component.

If the liquid gasket protrudes, wipe it off immediately.

Do not retighten after the installation.

After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.

CAUTION:

If there are specific instructions in this manual, observe
them.

PBIC0002E

PBIC0003E

EMA0622D

SEM159F

PREPARATION

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PREPARATION

PFP:00002

Special Service Tools

ABS00325

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

ST0501S000
(

)

Engine stand assembly
1. ST05011000
(

)

Engine stand
2. ST05012000
(

)

Base

Disassembling and assembling

KV10106500
(

)

Engine stand shaft

KV10117000
(J41262)
Engine sub-attachment

KV10117000 has been replaced with 
KV10117001 (KV10117000 is no longer in 
production, but it is usable).

KV10117001
(

)

Engine sub-attachment

Installing on the cylinder block

ST10120000
(J24239-01)
Cylinder head bolt wrench

Loosening and tightening cylinder head bolt
a: 13 (0.51) dia.
b: 12 (0.47)
c: 10 (0.39)
Unit: mm (in)

KV10116200
(J26336-B)
Valve spring compressor
1. KV10115900
(J26336-20)
Attachment
2. KV10109230
(

)

Adapter

Disassembling valve mechanism

NT042

NT028

NT373

NT372

NT583

PBIC1650E

EM-6

PREPARATION

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2003 Murano

KV10107902
(J38959)
Valve oil seal puller
1. KV10116100
Valve oil seal puller adapter

Removing valve oil seal

(J39386)
Valve oil seal drift

Installing valve oil seal

EM03470000
(J8037)
Piston ring compressor

Installing piston assembly into cylinder bore

ST16610001
(J23907)
Pilot bushing puller

Removing crankshaft pilot bushing

KV10111100
(J37228)
Seal cutter

Removing steel oil pan and rear timing chain 
case

WS39930000
(

)

Tube presser

Pressing the tube of liquid gasket

KV10112100
(BT8653-A)
Angle wrench

Tightening bolts for bearing cap, cylinder 
head, etc. in angle

Tool number
(Kent-Moore No.)
Tool name

Description

S-NT605

NT024

NT044

NT045

NT046

NT052

NT014

PREPARATION

EM-7

C

D

E

F

G

H

I

J

K

L

M

A

EM

Revision; 2004 April

2003 Murano

Commercial Service Tools

ABS00326

KV10117100
(J3647-A)
Heated oxygen sensor wrench

Loosening or tightening heated oxygen 
sensor
For 22 mm (0.87 in) width hexagon nut

KV10117200
(J38365)
Heated oxygen sensor wrench

Loosening or tightening rear heated oxygen 
sensor
a: 22 mm (0.87 in)


(J-45488)
Quick connector release

Removing fuel tube quick connectors in 
engine room
(Available in SEC. 164 of PARTS CTALOG: 
Part No. 16441 6N210)

Tool number
(Kent-Moore No.)
Tool name

Description

NT379

NT636

PBIC0198E

(Kent-Moore No.)
Tool name

Description

Power tool

Loosening bolts and nuts

(BT3373-F)
Belt tension gauge

Checking drive belt tension

Spark plug wrench

Removing and installing spark plug

PBIC0190E

AMA126

NT047

EM-8

PREPARATION

Revision; 2004 April

2003 Murano

Valve seat cutter set

Finishing valve seat dimensions

Piston ring expander

Removing and installing piston ring

Valve guide drift

Removing and installing valve guide
Intake & Exhaust:
a = 9.5 mm (0.374 in) dia.
b = 5.5 mm (0.217 in) dia.

Valve guide reamer

Reaming valve guide with 1 or hole for 
oversize valve guide with 2
Intake & Exhaust:
d

1

  = 6.0 mm (0.236 in) dia.

d

2

  = 10.2 mm (0.402 in) dia.

(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner

Reconditioning the exhaust system threads 
before installing a new heated oxygen sensor 
(Use with anti-seize lubricant shown below.)
a = J-43897-18 [18 mm (0.71 in) dia.] for 
zirconia heated oxygen sensor
b = J-43897-12 [12 mm (0.47 in) dia.] for 
titania heated oxygen sensor

Anti-seize lubricant (Permatex 133AR 
or equivalent meeting MIL 
specification MIL-A-907)

Lubricating heated oxygen sensor thread 
cleaning tool when reconditioning exhaust 
system threads

(Kent-Moore No.)
Tool name

Description

NT048

NT030

NT015

NT016

AEM488

AEM489

 

 

 

 

 

 

 

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