Nissan X-Trail 32. Manual - part 2024

TM-54

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

1.

Install pinion gear 

 and pinion shaft 

 to clutch housing.

2.

Install plug to clutch housing.

3.

Install 2 way connector 

 to clutch housing.

4.

Install bushings 

 so that they becomes even to clutch housing

edge surface, using a drift (A) (commercial service tool).

5.

Install oil channel to clutch housing.

CAUTION:

Never reuse oil channel.

6.

Install mainshaft front bearing outer race to clutch housing,
using the drift (A) (SST: KV38100200).

CAUTION:

Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.

7.

Install input shaft oil seal 

 to clutch housing, using the drift (A)

(SST: ST33220000).

PCIB1719E

PCIB1720E

JPDIC0108ZZ

PCIB1724E

PCIB1721E

TRANSAXLE ASSEMBLY

TM-55

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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8.

Install snap ring 

 and oil channel 

 to transaxle case.

CAUTION:

• Select and install snap ring that has the same thickness

as previous one.

• Replace transaxle assembly when replacing transaxle

case.

9.

Install mainshaft rear bearing adjusting shim to transaxle case.

CAUTION:

Select mainshaft rear bearing adjusting shim, as per the fol-
lowing procedure when replacing mainshaft adjusting
shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by

selecting thicker mainshaft rear bearing adjusting shim.

- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by

selecting thinner mainshaft rear bearing adjusting shim.

• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear.
- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller

than 0.025 mm (0.0010 in).

- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater

than 0.025 mm (0.0010 in).

10. Install mainshaft rear bearing outer race to transaxle case, using

the drift (A) (SST: KV38100200).

CAUTION:

Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.

11. Install bushings 

 to transaxle case, using a drift (A) (commer-

cial service tool).

12. Install oil gutter 

 to transaxle case.

PCIB1729E

PCIB1728E

JPDIC0109ZZ

PCIB1730E

TM-56

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

13. Install shift lever (inner) 

 to transaxle case.

CAUTION:

Replace shift lever (outer) and shift lever (inner) as a set.

14. Install shift lever (outer) to transaxle case.

CAUTION:

Replace shift lever (outer) and shift lever (inner) as a set.

15. Install retaining pin to shift lever (outer) 

, using a pin punch.

CAUTION:

Never reuse retaining pin.

16. Install shim to transaxle case.

17. Install differential side bearing outer race (transaxle case side)

to transaxle case, using the drift (A) (SST: ST33400001).

CAUTION:

Replace differential side bearing outer race and differential
side bearing inner race as a set.

18. Install differential side bearing outer race (clutch housing side) to

clutch housing, using the drift (A) (SST: KV38100200).

CAUTION:

Replace differential side bearing outer race and differential
side bearing inner race as a set.

19. Install differential side oil seals 

 to clutch housing and tran-

saxle case, using the drift (Stamping number: B.vi 1666-B) of the
drift set (SST: KV32500QAA).

CAUTION:

PCIB1712E

BCIA0047E

PCIB1726E

PCIB1722E

: Transaxle case side

: Clutch housing side

Dimension (L

1

)

: 1.2 – 1.8 mm (0.047 – 0.071 in) 

Dimension (L

2

)

: 2.7 – 3.3 mm (0.106 – 0.130 in)

JPDIC0454ZZ

TRANSAXLE ASSEMBLY

TM-57

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.

20. Install magnet to clutch housing.

21. Install final drive assembly to clutch housing.

22. Set fork rod 

 to input shaft assembly 

, and then install them

to clutch housing.

23. Install mainshaft assembly 

, as per the following procedure.

a.

Pull up input shaft assembly and fork rod.

b.

Set 1st-2nd fork rod to mainshaft assembly, and then install
them to clutch housing.

24. Install reverse idler shaft assembly 

, as per the following pro-

cedure.

a.

Install spring washer to clutch housing.

b.

Pull up input shaft assembly, mainshaft assembly, fork rod, and
1st-2nd fork rod.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft side.

c.

Set reverse fork rod to reverse idler shaft assembly, and then install them to clutch housing.

25. Shift 1st-2nd fork rod 

, fork rod 

, and reverse fork rod 

 to

the neutral position.

26. Install selector to clutch housing.

CAUTION:

Replace select lever and selector as a set.

JPDIC0608ZZ

: Input shaft assembly

: Fork rod

: 1st-2nd fork rod

JPDIC0609ZZ

: Input shaft assembly

: Mainshaft assembly

: Fork rod

: 1st-2nd fork rod

: Reverse fork rod

JPDIC0606ZZ

: Selector

SCIA7782E