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CYLINDER BLOCK EM-405 < UNIT DISASSEMBLY AND ASSEMBLY > [R9M] C D E F G H I J K L M A EM N P O • Measure the inner diameter of main bearing housing with a bore gauge. • If it exceeds the standard, replace cylinder block and main bearing caps assembly. PISTON TO CYLINDER BORE CLEARANCE Cylinder Bore Inner Diameter • Using a bore gauge, measure the cylinder bore for wear, out-of-round and taper at six different points on each cylinder. • If it exceeds the standard, or if there are scratches and/or seizure on the cylinder inner wall, replace cylinder block. Piston Skirt Diameter Measure the outer diameter of piston skirt with a micrometer (A). Piston to Cylinder Bore Clearance Calculate by piston skirt diameter and cylinder bore inner diameter. • If it exceeds the standard, replace piston and piston pin assembly and/or cylinder block. CONNECTING ROD BEARING OIL CLEARANCE Method by Calculation : Cylinder block : Main bearing cap Standard : JPBIA0225ZZ Standard: Cylinder bore inner diameter : Refer to . Standard : Measure point : Refer to JPBIA0227ZZ Standard : Refer to . |