Nissan X-Trail 32. Manual - part 1040

 

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Nissan X-Trail 32. Manual - part 1040

 

 

ENGINE ASSEMBLY

EM-57

< UNIT REMOVAL AND INSTALLATION >

[MR20DD]

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• Always be careful to work safely, avoid forceful or uninstructed operations.
• Never start working until exhaust system and coolant are cool enough.
• If items or work required are not covered by the engine section, refer to the applicable sections.
• Always use the support point specified for lifting.
• Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-

able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.

• For supporting points for lifting and jacking point at rear axle, refer to 

GI-31, "Garage Jack and

Safety Stand and 2-Pole Lift"

.

NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

REMOVAL

Outline

Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the tran-
saxle.

Preparation

1.

Release the fuel pressure. Refer to 

EC-152, "Work Procedure"

.

2.

Drain engine coolant from radiator. Refer to 

CO-13, "Draining"

.

CAUTION:

• Perform this step when the engine is cold.
• Never spill engine coolant on drive belts.

3.

Remove the following parts.
• Engine under cover: Refer to 

EXT-39, "ENGINE UNDER COVER : Exploded View"

.

• Front road wheels and tires: Refer to 

WT-61, "Exploded View"

.

• Front fender protector (RH and LH): Refer to 

EXT-35, "FENDER PROTECTOR : Exploded View"

• Drive belts: Refer to 

EM-22, "Exploded View"

.

• Battery: Refer to 

PG-140, "EXCEPT FOR R9M : Exploded View"

.

• Battery tray: Refer to 

PG-146, "EXCEPT FOR R9M : Exploded View"

.

• TCM: Refer to 

TM-415, "Exploded View"

. (CVT models)

• Air duct 1 and 2, air duct assembly, and air cleaner assembly: Refer to 

EM-30, "Exploded View"

.

• Radiator hose (upper and lower): Refer to 

CO-17, "Exploded View"

.

• Exhaust front tube: Refer to 

EX-6, "Exploded View"

.

Engine Room LH

1.

Disconnect all connections of engine harness around the battery, and then temporarily secure the engine
harness into the engine side.

CAUTION:

Protect connectors using a resin bag against foreign materials during the operation.

2.

Disconnect fuel feed tube at engine side. Refer to 

EM-43, "Exploded View"

.

3.

Disconnect heater hoses.

4.

Disconnect control cable from transaxle. Refer to 

TM-406, "MR20DD : Exploded View"

.

5.

Remove EVAP hoses. Refer to 

EM-33, "Exploded View"

.

Engine Room RH

1.

Disconnect vacuum hose from intake manifold. Refer to 

EM-33, "Exploded View"

.

2.

Disconnect A/C piping from A/C compressor. Refer to 

HA-78, "Exploded View"

.

3.

Disconnect ground cable above the alternator.

Vehicle Underbody

1.

Disconnect steering lower joint at steering gear assembly side, and release steering shaft. Refer to 

ST-17,

"Exploded View"

.

2.

Remove ground cable at transaxle side.

3.

Remove rear propeller shaft. Refer to 

DLN-214, "Exploded View"

. (4WD models)

4.

Remove front wheel sensor (RH and LH) for ABS from steering knuckle. Refer to 

BRC-212, "FRONT

WHEEL SENSOR : Exploded View"

.

EM-58

< UNIT REMOVAL AND INSTALLATION >

[MR20DD]

ENGINE ASSEMBLY

5.

Remove lock plate of brake hose from strut. Refer to 

BR-24, "FRONT : Exploded View"

 (LHD models) or

BR-88, "FRONT : Exploded View"

 (RHD models).

6.

Remove brake caliper assembly with piping connected from steering knuckle. Temporarily secure it on the
vehicle side with a rope to avoid load on it. Refer to the following table:

7.

Disconnect steering outer sockets from steering knuckle. Refer to 

ST-20, "LHD : Exploded View"

 (LHD

models) or 

ST-21, "RHD : Exploded View"

 (RHD models).

8.

Remove front drive shafts (RH and LH). Refer to 

FAX-34, "MR20DD : Exploded View"

 (2WD models) or

FAX-100, "MR20DD : Exploded View"

 (4WD models).

NOTE:
Cap or plug openings to prevent fluid from spilling.

9.

Remove rear torque rod.

10. Remove stabilizer connecting rod. Refer to 

FSU-19, "Exploded View"

.

11. Remove front suspension member. Refer to 

FSU-22, "Exploded View"

.

12. Preparation for the separation work of transaxle is as follows:

• Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to 

EM-102, "Exploded

View"

.

Removal

1.

Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of the engine and the transaxle assembly.

CAUTION:

Put a piece of wood or an equivalent as the supporting sur-
face, secure a completely stable condition.

2.

Remove engine mounting bolts on engine mounting insulator (RH). 
• Loosen mounting bolts in the reverse order as shown in the

figure.

TYPE

Reference

LHD models

BR-50, "BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View"

RHD models

1 piston type

BR-110, "BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View"

2 piston type

BR-115, "BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View"

JPBIA5146ZZ

: Vehicle front

JPBIA6802ZZ

ENGINE ASSEMBLY

EM-59

< UNIT REMOVAL AND INSTALLATION >

[MR20DD]

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3.

Remove engine mounting insulator (LH) mounting nut 

 to the

transaxle.

4.

Carefully lower jack, or raise lift to remove the engine and the
transaxle assembly. When performing work, observe the follow-
ing caution.

CAUTION:

• Check that no part interferes with the vehicle side.
• Before and during this lifting, always check if any har-

nesses are left connected.

• During the removal, always be careful to prevent the vehi-

cle from falling off the lift due to changes in the center of
gravity.

• If necessary, support the vehicle by setting jack or suitable tool at the rear.

Separation

1.

Install engine slinger to front cover front left side 

 and cylinder

head rear right side 

.

2.

Remove starter motor. Refer to 

STR-26, "MR20DD : Exploded View"

.

3.

Lift with a hoist and separate the engine from the transaxle assembly. Refer to 

TM-41, "Exploded View"

(6MT models) or 

TM-449, "Exploded View"

 (CVT models).

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never allow engine oil to get on engine mounting insulator. Be careful not to damage engine mount-

ing insulator.

• Check that each mounting insulator is seated properly, and tighten mounting nuts and bolts.

Engine mounting bracket (LH)

1.

Tighten the bolt No. 1 to 4 as shown in the figure. (temporarily)

2.

Tighten the bolts No. 1 to 4 as shown in the figure. (specified
torque)

3.

Check that stud bolt No. 5 shown in the figure is tightened to the
specified torque.

Engine mounting bracket support (LH)

1.

Install the engine mounting bracket support (LH) to the body.

JPBIA6803ZZ

Slinger bolts

: 32.9 N·m (3.4 kg-m, 24 ft-lb)

JPBIA6836ZZ

: Vehicle front

JPBIA6805ZZ

EM-60

< UNIT REMOVAL AND INSTALLATION >

[MR20DD]

ENGINE ASSEMBLY

a.

Temporarily tighten the bolts.

b.

Tighten the bolts No. 1 to 6 as shown in the figure. (specified
torque)

Inspection

INFOID:0000000010783708

INSPECTION AFTER INSTALLATION

Inspection for Leakage

The following are procedures for checking fluids leakage, lubricates leakage, and exhaust gases leakage.
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required

quantity, fill to the specified level. Refer to 

MA-23, "Fluids and Lubricants"

.

• Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-

age at connection points.

- Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, or any oil/fluids including

engine oil and engine coolant.

• Bleed air from lines and hoses of applicable lines, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the

specified level, if necessary.

Summary of the inspection items:

*: Power steering fluid, brake fluid, etc.

Tightening procedure

: 5 

 6 

 1

: Vehicle front

JSBIA5053ZZ

Items

Before starting engine

Engine running

After engine stopped

Engine coolant

Level

Leakage

Level

Engine oil

Level

Leakage

Level

Transmission / 
transaxle fluid

AT & CVT Models

Leakage

Level / Leakage

Leakage

MT Models

Level / Leakage

Leakage

Level / Leakage

Other oils and fluids*

Level

Leakage

Level

Fuel

Leakage

Leakage

Leakage

Exhaust gases

Leakage

 

 

 

 

 

 

 

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