Qashqai J11. Body repair - part 18

REPLACEMENT OPERATIONS

BRM-273

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View F: Before installing hoodledge reinforcement assembly

Hoodledge (Partial Replacement)

INFOID:0000000010313690

Work after radiator core support is removed.
Remove the engine mounting bracket reinforcement (reusable) for easier installation.

: Vehicle front

JSKIA4002ZZ

BRM-274

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

Engine mounting bracket reinforce-
ment (reusable)

: Vehicle front

Replacement part

z

Hoodledge reinforcement assembly

z

Upper hoodledge assembly

z

Lower front hoodledge

JSKIA4003ZZ

REPLACEMENT OPERATIONS

BRM-275

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View E: Before installing hoodledge reinforcement assembly

Front Side Member

INFOID:0000000010313691

Work after radiator core support and hoodledge are removed.

Engine mounting bracket reinforce-
ment (reusable)

: Vehicle front

: Weld the parts onto the back of the component part.

JSKIA4004ZZ

BRM-276

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

View B: Before installing front suspension mounting rear bracket assembly

: Vehicle front

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

Replacement part

z

Front side member assembly

z

Side member closing plate assembly

z

Front suspension mounting rear 
bracket assembly

JSKIA4005ZZ

REPLACEMENT OPERATIONS

BRM-277

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View E: Before installing front suspension mounting rear bracket assembly

Front Side Member (Partial Replacement)

INFOID:0000000010313692

Work after side radiator core support is removed.

: Vehicle front

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

JSKIA4006ZZ

B

R

M

- 2

7

8

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

POINT

The front side member on the left can also be replaced partially by cutting at the position shown in the figure.

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement part

z

Front side member assembly (RH)

z

Side member closing plate assembly 
(RH)

JSKIA4007GB

REPLACEMENT OPERATIONS

BRM-279

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Front Pillar

INFOID:0000000010313693

Work after hoodledge reinforcement assembly is removed.

Side member closing plate assembly 
cutting position (LH)

Front side member assembly cutting 
position (LH)

Unit: mm (in)

: Vehicle front

Replacement part

z

Front side member assembly (LH)

z

Side member closing plate assembly 
(LH)

JSKIA4008GB

BRM-280

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer front side body

z

Lower front pillar hinge brace

z

Front fender bracket

z

Upper inner front pillar assembly

z

Side dash assembly

JSKIA4009GB

REPLACEMENT OPERATIONS

BRM-281

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View C: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4010GB

BRM-282

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

View H and J: Before installing lower front pillar hinge brace, outer front side body, and front fender bracket
View N: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4011GB

REPLACEMENT OPERATIONS

BRM-283

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Center Pillar

INFOID:0000000010313694

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4012GB

BRM-284

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

Replacement part

z

Outer front side body

z

Center pillar hinge brace assembly

z

Inner center pillar assembly

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4013GB

REPLACEMENT OPERATIONS

BRM-285

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View C and D: Before installing outer front side body

Outer Sill (Partial Replacement)

INFOID:0000000010313695

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4014GB

BRM-286

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

Outer Sill

INFOID:0000000010313696

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4015GB

REPLACEMENT OPERATIONS

BRM-287

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Body sealing

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4016GB

BRM-288

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

Rear Fender

INFOID:0000000010313699

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

Replacement part

z

Rear fender assembly

z

Rear fender extension complete

z

Striker retainer assembly

JSKIA4020GB