Qashqai J11. Parking brake system - part 3

 

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Qashqai J11. Parking brake system - part 3

 

 

ELECTRIC PARKING BRAKE SYSTEM

PB-33

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WIRING DIAGRAM

ELECTRIC PARKING BRAKE SYSTEM

Wiring Diagram

INFOID:0000000010318128

JRFWC2161GB

PB-34

< WIRING DIAGRAM >

ELECTRIC PARKING BRAKE SYSTEM

WIRING DIAGRAM

ELECTRIC PARKING BRAKE SYSTEM

Wiring Diagram

INFOID:0000000010318128

JRFWC1331GB

ELECTRIC PARKING BRAKE SYSTEM

PB-35

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JRFWC2838GB

PB-36

< WIRING DIAGRAM >

ELECTRIC PARKING BRAKE SYSTEM

JRFWC2839GB

DIAGNOSIS AND REPAIR WORK FLOW

PB-37

< BASIC INSPECTION >

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BASIC INSPECTION

DIAGNOSIS AND REPAIR WORK FLOW

Work Flow

INFOID:0000000010833855

DETAILS OF TROUBLE DIAGNOSIS FLOWCHART

1.

COLLECT THE INFORMATION FROM THE CUSTOMER

It is also important to clarify customer concerns before starting the inspection. First of all, perform an interview
utilizing 

PB-38, "Diagnostic Work Sheet"

 and reproduce the symptom as well as fully understand it. Depending

on the situations, drive the vehicle with the customer and check the symptom.

CAUTION:

Customers are not professionals. Never guess easily like “maybe the customer means that...,” or
“maybe the customer mentions this symptom”.

>> GO TO 2.

2.

CHECK SYMPTOM

Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to 

PB-28, "Fail-

Safe"

.

CAUTION:

When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.

>> GO TO 3.

3.

PERFORM SELF-DIAGNOSIS

With CONSULT

1.

Turn the ignition switch OFF to ON.

CAUTION:

Be sure wait of 10 seconds after turning ignition switch OFF or ON.

2.

Perform self-diagnosis for “EHS/PKB”.

Is DTC detected?

YES

>> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.

NO

>> GO TO 6.

4.

RECHECK THE SYMPTOM

With CONSULT

1.

Erase self-diagnostic result for “EHS/PKB”.

2.

Turn the ignition switch OFF to ON.

CAUTION:

Be sure wait of 10 seconds after turning ignition switch OFF or ON.

3.

Perform DTC confirmation procedure for error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on

PB-29, "DTC Inspection Priority Chart"

.

Is DTC detected?

YES

>> GO TO 5.

NO

>> Check harness and connectors based on the information obtained by interview. Refer to 

GI-44,

"Intermittent Incident"

.

5.

REPAIR OR REPLACE ERROR-DETECTED PART

1.

Repair or replace error-detected parts.

2.

Reconnect part or connector after repairing or replacing.

3.

When DTC is detected, erase self-diagnostic result for “EHS/PKB”.

CAUTION:

PB-38

< BASIC INSPECTION >

DIAGNOSIS AND REPAIR WORK FLOW

BASIC INSPECTION

DIAGNOSIS AND REPAIR WORK FLOW

Work Flow

INFOID:0000000010833855

DETAILS OF TROUBLE DIAGNOSIS FLOWCHART

1.

COLLECT THE INFORMATION FROM THE CUSTOMER

It is also important to clarify customer concerns before starting the inspection. First of all, perform an interview
utilizing 

PB-39, "Diagnostic Work Sheet"

 and reproduce the symptom as well as fully understand it. Depending

on the situations, drive the vehicle with the customer and check the symptom.

CAUTION:

Customers are not professionals. Never guess easily like “maybe the customer means that...,” or
“maybe the customer mentions this symptom”.

>> GO TO 2.

2.

CHECK SYMPTOM

Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to 

PB-29, "Fail-

Safe"

.

CAUTION:

When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.

>> GO TO 3.

3.

PERFORM SELF-DIAGNOSIS

With CONSULT

1.

Turn the ignition switch OFF to ON.

CAUTION:

Be sure wait of 10 seconds after turning ignition switch OFF or ON.

2.

Perform self-diagnosis for “EHS/PKB”.

Is DTC detected?

YES

>> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.

NO

>> GO TO 6.

4.

RECHECK THE SYMPTOM

With CONSULT

1.

Erase self-diagnostic result for “EHS/PKB”.

2.

Turn the ignition switch OFF to ON.

CAUTION:

Be sure wait of 10 seconds after turning ignition switch OFF or ON.

3.

Perform DTC confirmation procedure for error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on

PB-30, "DTC Inspection Priority Chart"

.

Is DTC detected?

YES

>> GO TO 5.

NO

>> Check harness and connectors based on the information obtained by interview. Refer to 

GI-41,

"Intermittent Incident"

.

5.

REPAIR OR REPLACE ERROR-DETECTED PART

1.

Repair or replace error-detected parts.

2.

Reconnect part or connector after repairing or replacing.

3.

When DTC is detected, erase self-diagnostic result for “EHS/PKB”.

CAUTION:

DIAGNOSIS AND REPAIR WORK FLOW

PB-39

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Be sure wait of 10 seconds after turning ignition switch OFF or ON.

>> GO TO 6.

6.

IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS

Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?

YES

>> GO TO 7.

NO

>> Check harness and connectors based on the information obtained by interview. Refer to 

GI-41,

"Intermittent Incident"

.

7.

FINAL CHECK

With CONSULT

1.

Check the reference value for “EHS/PKB”.

2.

Recheck the symptom and check that the symptom is not reproduced on the same conditions.

Is the symptom reproduced? 

YES

>> GO TO 3.

NO

>> INSPECTION END

Diagnostic Work Sheet

INFOID:0000000010833856

DESCRIPTION

• In general, customers have their own criteria for a problem. Therefore, it is important to understand the

symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the interview sheet referring to the interview points.

• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.

INTERVIEW SHEET SAMPLE

PB-40

< BASIC INSPECTION >

DIAGNOSIS AND REPAIR WORK FLOW

Inspection re-
sult

Self-diagnosis result

Battery condition

†

 Normal

†

 Abnormal (

)

†

 Not confirmed

Harness and connector 
condition

†

 Normal

†

 Abnormal (

)

†

 Not confirmed

Brake caliper assembly 
condition

†

 Normal

†

 Abnormal (

)

†

 Not confirmed

Rear brake pad condition

†

 Normal

†

 Abnormal (

)

†

 Not confirmed

Rear disc rotor condition

†

 Normal

†

 Abnormal (

)

†

 Not confirmed

Other condition

Interview sheet

Customer 
name

MR/MS

Registration num-
ber

Initial year 
registration

Vehicle type

VIN

Storage date

Engine

Mileage

                 km (              Mile)

CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE)

PB-41

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CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE)

Work Procedure

INFOID:0000000010833857

CAUTION:

• Use “Manual Configuration” only when “TYPE ID” of electric parking brake control module cannot

be read.

• After configuration, turn the ignition switch from OFF to ON and check that the brake system warn-

ing lamp turns OFF after staying illuminated for approximately two seconds.

• If an error occurs during configuration, start over from the beginning.

1.

CHECKING TYPE ID (1)

Use FAST (service parts catalogue) to search electric parking brake control module of the applicable vehicle
and find “Type ID”.

Is “Type ID” displayed?

YES

>> Print out “Type ID” and GO TO 2.

NO

>> “Configuration” is not required for electric parking brake control module. Replace in the usual

manner. Refer to 

PB-141, "Removal and Installation"

.

2.

CHECKING TYPE ID (2)

CONSULT Configuration

1.

Select “Before Replace ECU” of “Read/Write Configuration”.

2.

Check that “Type ID” is displayed on the CONSULT screen.

Is “Type ID” displayed?

YES

>> GO TO 3.

NO

>> GO TO 7.

3.

VERIFYING TYPE ID (1)

CONSULT Configuration

Compare a “Type ID” displayed on the CONSULT screen with the one searched by using FAST (service parts
catalogue) to check that these “Type ID” agree with each other.
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.

>> GO TO 4.

4.

SAVING TYPE ID

CONSULT Configuration

Save “Type ID” on CONSULT.

>> GO TO 5.

5.

REPLACING ELECTRIC PARKING BRAKE CONTROL MODULE (1)

Replace the electric parking brake control module. Refer to 

PB-141, "Removal and Installation"

.

CAUTION:

Never perform the following work items:
• Change of system mode
• Calibration of G sensor
• Reset of clutch stroke sensor
• Adjustment of rear brake caliper initial position
• Operation of rear brake caliper
• Release of rear brake caliper

>> GO TO 6.

6.

WRITING (AUTOMATIC WRITING)

CONSULT Configuration

1.

Select “After Replace ECU” of “Re/programming, Configuration” or that of “Read / Write Configuration”.

PB-42

< BASIC INSPECTION >

CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE)

CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE)

Work Procedure

INFOID:0000000010833857

CAUTION:

• Use “Manual Configuration” only when “TYPE ID” of electric parking brake control module cannot

be read.

• After configuration, turn the ignition switch from OFF to ON and check that the brake system warn-

ing lamp turns OFF after staying illuminated for approximately two seconds.

• If an error occurs during configuration, start over from the beginning.

1.

CHECKING TYPE ID (1)

Use FAST (service parts catalogue) to search electric parking brake control module of the applicable vehicle
and find “Type ID”.

Is “Type ID” displayed?

YES

>> Print out “Type ID” and GO TO 2.

NO

>> “Configuration” is not required for electric parking brake control module. Replace in the usual

manner. Refer to 

PB-142, "Removal and Installation"

.

2.

CHECKING TYPE ID (2)

CONSULT Configuration

1.

Select “Before Replace ECU” of “Read/Write Configuration”.

2.

Check that “Type ID” is displayed on the CONSULT screen.

Is “Type ID” displayed?

YES

>> GO TO 3.

NO

>> GO TO 7.

3.

VERIFYING TYPE ID (1)

CONSULT Configuration

Compare a “Type ID” displayed on the CONSULT screen with the one searched by using FAST (service parts
catalogue) to check that these “Type ID” agree with each other.
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.

>> GO TO 4.

4.

SAVING TYPE ID

CONSULT Configuration

Save “Type ID” on CONSULT.

>> GO TO 5.

5.

REPLACING ELECTRIC PARKING BRAKE CONTROL MODULE (1)

Replace the electric parking brake control module. Refer to 

PB-142, "Removal and Installation"

.

CAUTION:

Never perform the following work items:
• Change of system mode
• Calibration of G sensor
• Reset of clutch stroke sensor
• Adjustment of rear brake caliper initial position
• Operation of rear brake caliper
• Release of rear brake caliper

>> GO TO 6.

6.

WRITING (AUTOMATIC WRITING)

CONSULT Configuration

1.

Select “After Replace ECU” of “Re/programming, Configuration” or that of “Read / Write Configuration”.

CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE)

PB-43

< BASIC INSPECTION >

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>> End of work.

PB-44

< BASIC INSPECTION >

INSTRUCTIONS FOR RELEASING PARKING BRAKE WHERE PARKING 

BRAKE SWITCH CANNOT BE USED

INSTRUCTIONS FOR RELEASING PARKING BRAKE WHERE PARKING
BRAKE SWITCH CANNOT BE USED

Description

INFOID:0000000010833858

Disconnecting the battery negative terminal with the parking brake on, prevents the parking brake from releas-
ing. Releasing is performed mechanically.

Work Procedure

INFOID:0000000010833859

1.

DISCONNECT PARKING BRAKE ACTUATOR HARNES CONNECTOR

1.

Disconnect the parking brake actuator harness connector 
from the rear caliper assembly 

.

>> GO TO 2.

2.

REMOVE PARKING BRAKE ACTUATOR

Remove the parking brake actuator 

 from the rear brake caliper

assembly .

>> GO TO 3.

3.

RELEASE OF PARKING BRAKE

Rotate the rear brake caliper assembly 

 spindle part 

 clockwise.

Is the parking brake released?

YES

>> GO TO 4.

NO

>> Check the rear brake caliper assembly. Refer to 

BR-46,

"BRAKE CALIPER ASSEMBLY : Inspection and Adjust-
ment"

.

4.

REPLACE REAR CALIPER ASSEMBLY

Replace the rear caliper assembly. Refer to 

BR-43, "BRAKE CALIPER ASSEMBLY : Removal and Installa-

tion"

.

CAUTION:

Never reuse the parking brake actuator.

>> End of work.

JSFIA2443ZZ

JSFIA2426ZZ

JSFIA2444ZZ

INSTRUCTIONS FOR RELEASING PARKING BRAKE WHERE PARKING 

BRAKE SWITCH CANNOT BE USED

PB-45

< BASIC INSPECTION >

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INSTRUCTIONS FOR RELEASING PARKING BRAKE WHERE PARKING
BRAKE SWITCH CANNOT BE USED

Description

INFOID:0000000010833858

Disconnecting the battery negative terminal with the parking brake on, prevents the parking brake from releas-
ing. Releasing is performed mechanically.

Work Procedure

INFOID:0000000010833859

1.

DISCONNECT PARKING BRAKE ACTUATOR HARNES CONNECTOR

1.

Disconnect the parking brake actuator harness connector 
from the rear caliper assembly 

.

>> GO TO 2.

2.

REMOVE PARKING BRAKE ACTUATOR

Remove the parking brake actuator 

 from the rear brake caliper

assembly .

>> GO TO 3.

3.

RELEASE OF PARKING BRAKE

Rotate the rear brake caliper assembly 

 spindle part 

 clockwise.

Is the parking brake released?

YES

>> GO TO 4.

NO

>> Check the rear brake caliper assembly. Refer to 

BR-46,

"BRAKE CALIPER ASSEMBLY : Inspection and Adjust-
ment"

.

4.

REPLACE REAR CALIPER ASSEMBLY

Replace the rear caliper assembly. Refer to 

BR-43, "BRAKE CALIPER ASSEMBLY : Removal and Installa-

tion"

.

CAUTION:

Never reuse the parking brake actuator.

>> End of work.

JSFIA2443ZZ

JSFIA2426ZZ

JSFIA2444ZZ

PB-46

< BASIC INSPECTION >

ADDITIONAL SERVICE WHEN REPLACING ELECTRIC PARKING BRAKE CON-

TROL MODULE

ADDITIONAL SERVICE WHEN REPLACING ELECTRIC PARKING BRAKE
CONTROL MODULE

Work Procedure

INFOID:0000000010833860

When replacing the electric parking brake control module be sure to perform the following procedure.

1.

CONFIGURATION

Perform the configuration. Refer to 

PB-42, "Work Procedure"

.

>> GO TO 2.

2.

CALIBRATION OF G SENSOR

Perform the calibration of G sensor. Refer to 

PB-52, "Work Procedure"

.

>> GO TO 3.

3.

RESET OF CLUTCH PEDAL STROKE SENSOR

Perform the reset of clutch stroke sensor. Refer to 

PB-54, "Work Procedure"

.

>> GO TO 4.

4.

ADJUSTMENT OF REAR BRAKE CALIPER INITIAL POSITION

Perform the adjustment of rear brake caliper initial position: Refer to 

PB-50, "Work Procedure"

.

>> GO TO 5.

5.

OPERATION OF REAR BRAKE CALIPER

Perform the operation of rear brake caliper: Refer to 

PB-56, "Work Procedure"

.

>> GO TO 6.

6.

RELEASE OF REAR BRAKE CALIPER

Perform the release of rear brake caliper: Refer to 

PB-58, "Work Procedure"

.

>> GO TO 7.

7.

CHANGE OF SYSTEM MODE

Perform the change of system mode: Refer to 

PB-60, "Work Procedure"

.

>> End of work.

REPLACEMENT OF REAR BRAKE PAD

PB-47

< BASIC INSPECTION >

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REPLACEMENT OF REAR BRAKE PAD

Description

INFOID:0000000010833861

CAUTION:

When performing the following operations, always use CONSULT, for performing “START BRAKE PAD
REPLACEMENT”, “FINISH BRAKE PAD REPLACEMENT”, “INITIALIZATION POSITION ADJUSTMENT”,
“BRAKE OPERATION” and “BRAKE RELEASE” of “WORK SUPPORT”.

×

: Required

 —: not required

Work Procedure

INFOID:0000000010833862

CAUTION:

When performing the following operations, always use CONSULT. (It cannot be performed by any
means other than CONSULT.) 
• Removing/installing rear brake pad (When pressing piston of rear brake caliper assembly)
• Replacing rear brake pad
• Replacing rear brake caliper assembly

1.

BEFORE REMOVAL/REPLACEMENT OF REAR BRAKE PAD OR REAR CALIPER ASSEMBLY

With CONSULT

1.

Turn the ignition switch OFF to ON.

CAUTION:

Never start the engine.

2.

Select “EHS/PKB”, “WORK SUPPORT”, and “START BRAKE PAD REPLACEMENT” according to this
order.

CAUTION:

• Never operate the parking brake switch.
• Never depress the brake pedal.

3.

Touch “START”.

>> GO TO 2.

2.

REMOVAL AND INSTALLATION/REPLACEMENT OF REAR BRAKE PAD OR REAR BRAKE CALIPER

ASSEMBLY

Replace the rear brake pad or rear brake caliper.

Procedure

• START BRAKE PAD REPLACEMENT
• FINISH BRAKE PAD REPLACEMENT
• INITIALIZATION POSITION ADJUSTMENT
• BRAKE OPERATION
• BRAKE RELEASE

Removing/installing electric parking brake control module

Replacing electric parking brake control module

Removing/installing rear brake pad (When not pressing piston of rear 
brake caliper assembly)

Removing/installing rear brake pad (When pressing piston of rear brake 
caliper assembly)

×

Replacing rear brake pad

×

Removing/installing rear brake caliper assembly

Replacing rear brake caliper assembly

×

Removing/installing parking brake switch

Replacing parking brake switch

Removing/installing clutch stroke sensor

Replacing clutch stroke sensor

Removing/installing clutch pedal

Replacing clutch pedal

PB-48

< BASIC INSPECTION >

REPLACEMENT OF REAR BRAKE PAD

With CONSULT

Select “EHS/PKB”, “DATA MONITOR”, “BRAKE FORCE (LH)” and “BRAKE FORCE (RH)” according to this
order. Check that signals are within the specified value. Refer to 

PB-23, "Reference Value"

.

Is the check result normal?

YES

>> GO TO 9.

NO

>> GO TO 1.

9.

ERASE SELF-DIAGNOSIS MEMORY

With CONSULT

1.

Turn the ignition switch OFF to ON. 

CAUTION:

Be sure to wait for 10 seconds or more after turning the ignition switch OFF or ON.

2.

Erase self-diagnosis results memory of “EHS/PKB”.

Is the memory erased?

YES

>> INSPECTION END

NO

>> Check the items indicated by the self-diagnosis.

 

 

 

 

 

 

 

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