Qashqai J11. Engine control system (HRA2DDT) - part 7

 

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Qashqai J11. Engine control system (HRA2DDT) - part 7

 

 

DIAGNOSIS AND REPAIR WORKFLOW

ECH-97

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1.

GET INFORMATION FOR SYMPTOM

Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the “Diagnostic Work Sheet”. (Refer to 

ECH-98, "Diagnostic Work

Sheet"

.)

>> GO TO 2.

2.

CHECK DTC

1.

Check DTC.

2.

Perform the following procedure if DTC is displayed.

-

Record DTC and freeze frame data. (Print them out with CONSULT or GST.)

-

Erase DTC.

-

Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to 

ECH-303, "Symptom Table"

.)

3.

Check related service bulletins for information.

Is any symptom described and is any DTC detected?

Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.

3.

CONFIRM THE SYMPTOM

Try to confirm the symptom described by the customer (except MIL ON).
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 5.

4.

CONFIRM THE SYMPTOM

Try to confirm the symptom described by the customer.
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 6.

5.

PERFORM DTC CONFIRMATION PROCEDURE

Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service

Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.

Is DTC detected?

YES

>> GO TO 10.

NO

>> Check according to 

GI-41, "Intermittent Incident"

.

6.

PERFORM BASIC INSPECTION

Perform basic inspection. Perform 

ECH-100, "Work Procedure"

.

>> GO TO 7.

7.

DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE

Detect malfunctioning system according to 

ECH-303, "Symptom Table"

 based on the confirmed symptom in

step 4, and determine the trouble diagnosis order based on possible causes and symptom.

ECH-98

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[HRA2DDT]

DIAGNOSIS AND REPAIR WORKFLOW

>> GO TO 8.

8.

DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE

Inspect according to Diagnosis Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to 

GI-43, "Circuit Inspec-

tion"

.

Is malfunctioning part detected?

YES

>> GO TO 9.

NO

>> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-

SULT. Refer to 

ECH-59, "Reference Value"

.

9.

REPAIR OR REPLACE THE MALFUNCTIONING PART

1.

Repair or replace the malfunctioning part.

2.

Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.

3.

Check DTC. If DTC is displayed, erase it.

>> GO TO 10.

10.

FINAL CHECK

When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?

YES-1 >> DTC is detected: GO TO 8.
YES-2 >> Symptom remains: GO TO 6.
NO

>> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM.

Diagnostic Work Sheet

INFOID:0000000010379041

DESCRIPTION

There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.

SEF907L

DIAGNOSIS AND REPAIR WORKFLOW

ECH-99

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WORKSHEET SAMPLE

MTBL0017

ECH-100

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[HRA2DDT]

BASIC INSPECTION

BASIC INSPECTION

Work Procedure

INFOID:0000000010379042

1.

INSPECTION START

1.

Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.

2.

Open engine hood and check the following:

-

Harness connectors for improper connections

-

Wiring harness for improper connections, pinches and cut

-

Vacuum hoses for splits, kinks and improper connections

-

Hoses and ducts for leaks

-

Air cleaner clogging

-

Gasket

3.

Confirm that electrical or mechanical loads are not applied.

-

Headlamp switch is OFF.

-

Air conditioner switch is OFF.

-

Rear window defogger switch is OFF.

-

Steering wheel is in the straight-ahead position, etc.

4.

Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.

5.

Run engine at about 2,000 rpm for about 2 minutes under no
load.

6.

Make sure that no DTC is displayed with CONSULT.

Is any DTC detected?

YES

>> GO TO 2.

NO

>> GO TO 3.

2.

REPAIR OR REPLACE

Repair or replace components as necessary according to corresponding Diagnostic Procedure.

>> GO TO 3

3.

CHECK TARGET IDLE SPEED

1.

Run engine at about 2,000 rpm for about 2 minutes under no load.

SEF983U

SEF976U

SEF977U

BASIC INSPECTION

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2.

Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.

3.

Check idle speed.
Check idle speed in “DATA MONITOR” mode with CONSULT.
For specification, refer to 

ECH-316, "Idle Speed"

.

Is the inspection result normal?

YES

>> GO TO 7.

NO

>> GO TO 4.

4.

PERFORM THROTTLE VALVE CLOSED POSITION LEARNING

Perform throttle valve closed position learning. Refer to 

ECH-103, "Work Procedure"

.

>> GO TO 5.

5.

DETECT MALFUNCTIONING PART

Check the crankshaft position sensor and circuit. Refer to 

ECH-206, "DTC Logic"

.

Is the inspection result normal?

YES

>> GO TO 6.

NO

>> Repair or replace. Then GO TO 4.

6.

CHECK ECM FUNCTION

1.

Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)

2.

Perform initialization and registration of all NATS ignition key IDs. Refer to 

SEC-19, "NISSAN ANTI-

THEFT SYSTEM : System Description"

.

>> GO TO 4.

7.

INSPECTION END

If ECM is replaced during this BASIC INSPECTION procedure, perform 

ECH-103, "Work Procedure"

.

>> INSPECTION END

PBIA8513J

ECH-102

< BASIC INSPECTION >

[HRA2DDT]

SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS

SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS

Special Repair Requirement List

INFOID:0000000010502688

×

:Applicable

*1:Harness connector disconnection included.

Part name

Service performed

Required service

Reference

Replace-

ment

Removal

ECM

×

Additional service when replacing ECM

ECH-103

Electric throttle control actuator

×

×

*1

Electric throttle control actuator data initialization

ECH-106

Throttle valve closed position learning

ECH-105

Turbocharger

×

Turbocharger data initialization

ECH-116

Turbocharger wastegate control solenoid 
valve

×

Turbocharger wastegate control solenoid valve 
data initialization

ECH-117

Clutch pedal position switch

×

×

*1

Clutch pedal data initialization

ECH-119

Clutch interlock switch

×

×

*1

Exhaust valve timing control solenoid valve

×

×

*1

Exhaust valve timing control learning

ECH-115

Exhaust valve timing control position sensor

×

×

*1

Exhaust valve timing control position sensor  data 
initialization

ECH-113

Camshaft position sensor

×

×

*1

Camshaft data initialization

ECH-111

Intake valve timing control solenoid valve

×

×

*1

Intake valve timing control solenoid valve learning

ECH-114

Crankshaft position sensor

×

×

*1

Crankshaft data initialization

ECH-112

Fuel injector

×

Injector data initialization

ECH-108

Starter motor

×

Starter motor operating counter clear

ECH-118

High pressure fuel pump

×

High pressure fuel pump data initialization

ECH-110

Fuel rail pressure sensor

×

×

*1

Fuel rail pressure sensor data initialization

ECH-109

ADDITIONAL SERVICE WHEN REPLACING ECM

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ADDITIONAL SERVICE WHEN REPLACING ECM

Description

INFOID:0000000010379043

When replacing ECM, the following procedure must be performed. (For details, refer to 

ECH-103, "Work Pro-

cedure"

.)

Work Procedure

INFOID:0000000010379044

1.

SAVE ECM DATA

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Reconnect all harness connectors disconnected.

3.

Turn ignition switch ON.

4.

Select “SAVE COMPUTER DATA” in “WORK SUPPORT” mode of “ENGINE” using CONSULT.

5.

Follow the instruction of CONSULT display.
NOTE:
Necessary data in ECM is copied and saved to CONSULT.

Is operation completed successfully?

YES

>> GO TO 2.

NO

>> GO TO 6.

2.

REPLACE ECM

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Replace ECM. Refer to 

ECH-313, "Removal and Installation"

.

>> GO TO 3.

3.

PERFORM PROGRAMMING

Refer to “CONSULT Operation Manual”.

>> GO TO 4.

4.

PERFORM ECM KEY ID REGISTRATION

Refer to “CONSULT Operation Manual NATS-IVIS/NVIS”.

>> GO TO 5.

5.

WRITE ECM DATA

1.

Select “WRITE SAVED DATA” in “WORK SUPPORT” mode of “ENGINE” using CONSULT.

2.

Follow the instruction of CONSULT display.
NOTE:
The data saved by “WRITE SAVED DATA” is written to ECM.

Is operation completed successfully?

YES

>> GO TO 8.

NO

>> GO TO 9.

6.

REPLACE ECM

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Replace ECM. Refer to 

ECH-313, "Removal and Installation"

.

>> GO TO 7.

7.

PERFORM PROGRAMMING

Refer to “CONSULT Operation Manual”.

>> GO TO 8.

ECH-104

< BASIC INSPECTION >

[HRA2DDT]

ADDITIONAL SERVICE WHEN REPLACING ECM

8.

PERFORM ECM KEY ID REGISTRATION

Refer to “CONSULT Operation Manual NATS-IVIS/NVIS”.

>> GO TO 9.

9.

PERFORM THROTTLE VALVE CLOSED POSITION LEARNING

Refer to 

ECH-105, "Work Procedure"

.

>> GO TO 10.

10.

PERFORM FLYWHEEL LEARNING

Refer to 

ECH-107, "Work Procedure"

.

>> GO TO 11.

11.

PERFORM IDLE SPEED 

Check idle speed.
Check idle speed in “DATA MONITOR” mode with CONSULT.
For specification, refer to 

ECH-316, "Idle Speed"

.

>> END

THROTTLE VALVE CLOSED POSITION LEARNING

ECH-105

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THROTTLE VALVE CLOSED POSITION LEARNING

Description

INFOID:0000000010379047

Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed under the following conditions:
• Electric throttle control actuator is removed.
• Electric throttle control actuator is replaced.
• ECM is replaced.
• Battery is replaced.

Work Procedure

INFOID:0000000010379048

1.

PRECONDITIONING

Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Make sure that no DTC is displayed with CONSULT.
• Engine stopped
• Accelerator pedal: Fully released
• Battery voltage: More than 10 V
• Intake air temperature: 5 - 90

°

C (41 - 194

°

F)

• Vehicle speed: Stopped

>> GO TO 2.

2.

PERFORM THROTTLE VALVE CLOSED POSITION LEARNING

1.

Turn ignition switch ON and wait at least 5 seconds. Make sure that throttle valve moves during above 5
seconds by confirming the operating sound.

2.

Turn ignition switch OFF and wait at least 12 minutes.

>> END

ECH-106

< BASIC INSPECTION >

[HRA2DDT]

ELECTRIC THROTTLE CONTROL ACTUATOR DATA INITIALIZATION

ELECTRIC THROTTLE CONTROL ACTUATOR DATA INITIALIZATION

Description

INFOID:0000000010708813

Electric throttle control actuator data should be initialized when electric throttle control actuator is replaced.

Work Procedure

INFOID:0000000010708814

1.

PERFORM ELECTRIC THROTTLE CONTROL ACTUATOR DATA INITIALIZATION

With CONSULT

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Turn ignition switch ON.

3.

Perform “AFTR ELECTRIC THRTTL CNTRL ACTUATOR RPLCMNT” in “WORK SUPPORT” mode of
“ENGINE” using CONSULT.

>> END

FLYWHEEL LEARNING

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FLYWHEEL LEARNING

Description

INFOID:0000000010379049

Engine speed and cylinder identification are detected by the crankshaft position (CKP) sensor. To detect the
flywheel teeth. This learning is performed. Therefore this learning should be carried out before diagnosis of
misfire (P0300, P0301, P0302, P0303, P0304, P0313). It must be performed under the following conditions:
• Electric throttle control actuator is replaced.
• ECM is replaced.
• When removing battery terminal.

Work Procedure

INFOID:0000000010379050

1.

PRECONDITIONING

Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Engine coolant temperature: More than 5

°

C (41

°

F)

>> GO TO 2.

2.

PERFORM FLYWHEEL LEARNING

1.

Start engine and warm it up to normal operating temperature.

2.

Drive the vehicle for at least 3 consecutive seconds under the following conditions.

CAUTION:

Always drive vehicle at a safe speed.

3.

Drive the vehicle for at least 10 consecutive seconds under the following conditions.

CAUTION:

Always drive vehicle at a safe speed.

4.

Stop the vehicle and shift the selector lever to Neutral position,

5.

Make sure that accelerator pedal, brake pedal and clutch pedal are fully released.

Do you have CONSULT?

YES

>> END

NO

>> GO TO 3.

3.

PERFORM FLYWHEEL LEARNING

Check “LEARN H/TURN DEFULT STAT” in “DATA MONITOR” mode with CONSULT.

Is “LEARN” displayed on CONSULT screen?

YES

>> GO TO 4.

NO

>> END

4.

DETECT MALFUNCTIONING PART

Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident.

>> END

Engine speed

3,000 - 3,500 rpm

Gear position

3rd

Engine speed

1,400 - 1,800 rpm

Gear position

3rd

ECH-108

< BASIC INSPECTION >

[HRA2DDT]

INJECTOR DATA INITIALIZATION

INJECTOR DATA INITIALIZATION

Description

INFOID:0000000010707909

Fuel injector data should be initialized when fuel injector is replaced.

Work Procedure

INFOID:0000000010707910

1.

PERFORM FUEL INJECTOR DATA INITIALIZATION

With CONSULT

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Turn ignition switch ON.

3.

Perform “AFTER FUEL INJECTOR REPLACEMENT” in “WORK SUPPORT” mode of “ENGINE” using
CONSULT.

>> END

FUEL RAIL PRESSURE SENSOR DATA INITIALIZATION

ECH-109

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FUEL RAIL PRESSURE SENSOR DATA INITIALIZATION

Description

INFOID:0000000010868429

Fuel rail pressure sensor data should be initialized. When fuel rail pressure sensor is replaced.

Work Procedure

INFOID:0000000010868430

1.

PERFORM FUEL RAIL PRESSURE SENSOR DATA INITIALIZATION

With CONSULT

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Turn ignition switch ON.

3.

Select “AFTER FUEL RAIL PRESSURE SENSOR REPLACEMENT” in “WORK SUPPORT” mode of
“ENGINE” using CONSULT.

>> END

ECH-110

< BASIC INSPECTION >

[HRA2DDT]

HIGH PRESSURE FUEL PUMP DATA INITIALIZATION

HIGH PRESSURE FUEL PUMP DATA INITIALIZATION

Description

INFOID:0000000010868426

High pressure fuel pump data should be initialized. When high pressure fuel pump is replaced.

Work Procedure

INFOID:0000000010868427

1.

PERFORM HIGH PRESSURE FUEL PUMP DATA INITIALIZATION

With CONSULT

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Turn ignition switch ON.

3.

Select “AFTER HIGH PRESSURE FUEL PUMP REPLACEMENT” in “WORK SUPPORT” mode of
“ENGINE” using CONSULT.

>> END

CAMSHAFT DATA INITIALIZATION

ECH-111

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CAMSHAFT DATA INITIALIZATION

Description

INFOID:0000000010709154

Camshaft data should be initialized when camshaft position sensor is replaced.

Work Procedure

INFOID:0000000010709155

1.

PERFORM CAMSHAFT DATA INITIALIZATION

With CONSULT

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Turn ignition switch ON.

3.

Perform “AFTER CAMSHAFT POS SENSOR REPLACEMENT” in “WORK SUPPORT” mode of
“ENGINE” using CONSULT.

>> END

ECH-112

< BASIC INSPECTION >

[HRA2DDT]

CRANKSHAFT DATA INITIALIZATION

CRANKSHAFT DATA INITIALIZATION

Description

INFOID:0000000010709156

Crankshaft data should be initialized when crankshaft position sensor is replaced.

Work Procedure

INFOID:0000000010709157

1.

PERFORM CAMSHAFT DATA INITIALIZATION

With CONSULT

1.

Turn ignition switch OFF and wait at least 12 minutes.

2.

Turn ignition switch ON.

3.

Perform “AFTER CRANKSHAFT POS SENSOR REPLACEMENT” in “WORK SUPPORT” mode of
“ENGINE” using CONSULT.

>> END

 

 

 

 

 

 

 

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