Qashqai J11. Engine control system (R9M) - part 1

 

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Qashqai J11. Engine control system (R9M) - part 1

 

 

EC9-1

ENGINE

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SECTION 

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CONTENTS

ENGINE CONTROL SYSTEM (R9M)

R9M

PRECAUTION ...............................................

9

PRECAUTIONS ...................................................

9

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

9

Precaution for Procedure without Cowl Top Cover 

......

9

Precautions for Removing Battery Terminal  .............

9

Precaution for Stop/Start System Service ...............

10

On Board Diagnostic (OBD) System of Engine .......

11

SYSTEM DESCRIPTION  .............................

12

COMPONENT PARTS  .......................................

12

Component Parts Location ......................................

12

ECM ........................................................................

16

Camshaft Position Sensor .......................................

16

Crankshaft Position Sensor .....................................

16

Mass Air Flow Sensor  .............................................

16

Intake Air Temperature Sensor 1  ............................

16

Turbocharger Boost Sensor  ....................................

17

Intake Air Temperature Sensor 2  ............................

17

Air Fuel Ratio (A/F) Sensor  .....................................

17

Engine Coolant Temperature Sensor ......................

17

High Pressure Fuel Pump  .......................................

17

Fuel Pump ...............................................................

17

Fuel Injector  ............................................................

18

Fuel Rail Pressure Sensor  ......................................

18

Fuel Pressure Sensor  .............................................

18

Fuel Temperature Sensor  .......................................

18

Fuel Heater With Water In Fuel Level Sensor .........

18

FPCM (Fuel Pump Control Module)  ........................

18

Turbocharger Boost Control Solenoid Valve ...........

18

High Pressure EGR Volume Control Valve  .............

19

Low Pressure EGR Volume Control Valve ..............

19

Low Pressure EGR Temperature Sensor  ...............

19

Electric Throttle Control Actuator  ............................

19

Intake Manifold Runner Control Valve  ....................

19

Exhaust Electric Throttle Control Actuator  ..............

19

DPF (Diesel Particulate Filter)  .................................

20

Exhaust Gas Pressure Sensor  ................................

20

DPF Differential Pressure Sensor  ...........................

20

Exhaust Gas Temperature Sensor 1  .......................

20

Exhaust Gas Temperature Sensor 2  .......................

21

Glow Control Unit  ....................................................

21

Glow Plug  ................................................................

21

Glow Indicator Lamp ................................................

21

Cooling Fan  .............................................................

21

Cooling Fan Resistor  ...............................................

21

Thermoplunger ........................................................

21

Thermoplunger Control Unit  ....................................

21

Engine Coolant Bypass Valve  .................................

22

Engine Coolant Bypass Valve Control Solenoid 
Valve ........................................................................

22

Accelerator Pedal Position Sensor  ..........................

22

Refrigerant Pressure Sensor  ...................................

22

Stop Lamp Switch ....................................................

22

Brake Pedal Position Switch ....................................

22

Clutch Interlock Switch & Clutch Pedal Position 
Switch ......................................................................

22

ASCD Steering Switch .............................................

22

Malfunction Indicator Lamp  .....................................

23

Information Display ..................................................

23

DC/DC Converter  ....................................................

23

Engine Restart Relay ...............................................

23

Engine Restart Bypass Control Relay  .....................

23

Engine Restart Bypass Relay ..................................

23

Hood Switch  ............................................................

23

Stop/Start Indicator Lamp ........................................

24

Stop/Start OFF Switch .............................................

24

SYSTEM ............................................................

25

ENGINE CONTROL SYSTEM  ...................................

25

ENGINE CONTROL SYSTEM : System Diagram ....

25

ENGINE CONTROL SYSTEM : Vacuum Hose 
Drawing ...................................................................

25

ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................

26

EC9-2

ENGINE SPEED CONTROL  .....................................

26

ENGINE SPEED CONTROL : System Description 

...

26

POWERTRAIN COORDINATION CONTROL  ..........

27

POWERTRAIN COORDINATION CONTROL : 
System Description ................................................
.

27

TURBOCHARGER BOOST CONTROL  ...................

27

TURBOCHARGER BOOST CONTROL : System 
Description .............................................................
.

28

EGR SYSTEM  ...........................................................

28

EGR SYSTEM : System Description ......................

28

THROTTLE CONTROL .............................................

29

THROTTLE CONTROL : System Description  ........

29

SWIRL CONTROL SYSTEM .....................................

29

SWIRL CONTROL SYSTEM : System Description 

...

29

ENGINE TORQUE CONTROL ..................................

30

ENGINE TORQUE CONTROL : System Descrip-
tion .........................................................................
.

30

COMBUSTION CONTROL  .......................................

32

COMBUSTION CONTROL : System Description ...

32

AFTER TREATMENT SYSTEM ................................

33

AFTER TREATMENT SYSTEM : System De-
scription .................................................................
.

34

COOLING FAN CONTROL .......................................

34

COOLING FAN CONTROL : System Description ...

34

THERMOSTAT CONTROL  .......................................

35

THERMOSTAT CONTROL : System Description ...

35

GLOW CONTROL .....................................................

35

GLOW CONTROL : System Description  ................

35

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...

35

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description  ......................................
.

36

SPEED LIMITER  .......................................................

36

SPEED LIMITER : System Description  ..................

36

GEAR SHIFT INDICATOR SYSTEM ........................

37

GEAR SHIFT INDICATOR SYSTEM : System De-
scription .................................................................
.

38

STOP/START SYSTEM  ............................................

38

STOP/START SYSTEM : System Description (M/
T models) ...............................................................
.

39

STOP/START SYSTEM : System Description 
(CVT models)  ........................................................
.

47

ENERGY MANAGEMENT SYSTEM .........................

54

ENERGY MANAGEMENT SYSTEM : System De-
scription .................................................................
.

54

CAN COMMUNICATION  ...........................................

54

CAN COMMUNICATION : System Description  ......

54

OPERATION ......................................................

55

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...

55

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : Switch Name and Function ............................

55

SPEED LIMITER  .......................................................

55

SPEED LIMITER : Switch Name and Function .......

55

OIL CONTROL SYSTEM  ..........................................

56

OIL CONTROL SYSTEM : Switch Name and 
Function ..................................................................

56

STOP/START SYSTEM  ............................................

57

STOP/START SYSTEM : Switch Name and Func-
tion ..........................................................................

57

HANDLING PRECAUTION ...............................

58

Precaution for Stop/Start System ............................

58

ON BOARD DIAGNOSTIC (OBD) SYSTEM  .....

59

Diagnosis Description  .............................................

59

DIAGNOSIS SYSTEM (ECM)  ............................

60

CONSULT Function  ................................................

60

ECU DIAGNOSIS INFORMATION .............

89

ECM ...................................................................

89

Reference Value  .....................................................

89

Fail-safe ................................................................

101

DTC Inspection Priority Chart .............................

107

DTC Index .............................................................

108

DC/DC CONVERTER  .......................................

112

Reference Value  ...................................................

112

WIRING DIAGRAM  ...................................

114

ENGINE CONTROL SYSTEM ..........................

114

Wiring Diagram  .....................................................

114

BASIC INSPECTION .................................

137

BASIC INSPECTION ........................................

137

Work Procedure  ....................................................

137

DIAGNOSIS AND REPAIR WORKFLOW ........

139

Work Flow  .............................................................

139

Diagnostic Work Sheet  .........................................

141

SERVICE AFTER REPLACING OR REMOV-
ING ENGINE PARTS  ........................................

143

Special Repair Requirement List  ..........................

143

ADDITIONAL SERVICE WHEN REPLACING 
ECM ..................................................................

144

Description ............................................................

144

Work Procedure  ....................................................

144

EC9-3

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INJECTOR ADJUSTMENT VALUE REGIS-
TRATION ..........................................................

147

Description ............................................................

147

Work Procedure  ....................................................

147

THROTTLE VALVE POSITION LEARNING ....

149

Description ............................................................

149

Work Procedure  ....................................................

149

EXHAUST THROTTLE VALVE POSITION 
LEARNING .......................................................

150

Description ............................................................

150

Work Procedure  ....................................................

150

EGR VOLUME CONTROL VALVE POSITION 
LEARNING .......................................................

151

Description ............................................................

151

Work Procedure  ....................................................

151

LOW PRESSURE EGR VOLUME CONTROL 
VALVE POSITION LEARNING  ........................

152

Description ............................................................

152

Work Procedure  ....................................................

152

INTAKE MANIFOLD RUNNER CONTROL 
VALVE POSITION LEARNING  ........................

153

Description ............................................................

153

Work Procedure  ....................................................

153

SERVICE REGENERATION  ............................

154

Description ............................................................

154

Work Procedure  ....................................................

154

DIESEL PARTICULATE FILTER DATA 
CLEAR ..............................................................

157

Description ............................................................

157

Special Repair Requirement  .................................

157

FUEL PUMP LEARNING VALUE CLEARING 

..

158

Description ............................................................

158

Special Repair Requirement  .................................

158

ENGINE OIL DATA RESET  .............................

159

Description ............................................................

159

Work Procedure  ....................................................

159

STARTER OPERATION COUNTER CLEAR ..

160

Description ............................................................

160

Work Procedure  ....................................................

160

ACCELERATOR PEDAL  .................................

161

Work Procedure  ....................................................

161

FUEL PRESSURE CHECK  ..............................

162

Work Procedure  ....................................................

162

DTC/CIRCUIT DIAGNOSIS  .......................

163

POWER SUPPLY AND GROUND CIRCUIT ....

163

ECM .........................................................................

163

ECM : Diagnosis Procedure  ..................................

163

U0111 LIN COMMUNICATION  .......................

166

DTC Logic ..............................................................

166

Diagnosis Procedure  .............................................

166

U0121 CAN COMMUNICATION  .....................

167

DTC Logic ..............................................................

167

Diagnosis Procedure  .............................................

167

U0298 DC/DC CONVERTER  ..........................

168

DTC Logic ..............................................................

168

Diagnosis Procedure  .............................................

168

U0299 LOST COMMUNICATION (DC/DC 
CONVERTER) .................................................

170

DTC Logic ..............................................................

170

Diagnosis Procedure  .............................................

170

U0315 CAN COMMUNICATION [ABS ACTU-
ATOR AND ELECTRIC UNIT (CONTROL 
UNIT)] ..............................................................

172

DTC Logic ..............................................................

172

Diagnosis Procedure  .............................................

172

U0415 CAN COMMUNICATION  .....................

173

DTC Logic ..............................................................

173

Diagnosis Procedure  .............................................

173

B1900 DC/DC CONVERTER  ..........................

174

DTC Logic ..............................................................

174

Diagnosis Procedure  .............................................

174

B1901 DC/DC CONVERTER  ..........................

176

DTC Logic ..............................................................

176

Diagnosis Procedure  .............................................

176

B1902 DC/DC CONVERTER  ..........................

178

DTC Logic ..............................................................

178

Diagnosis Procedure  .............................................

178

B1903 DC/DC CONVERTER  ..........................

180

DTC Logic ..............................................................

180

Diagnosis Procedure  .............................................

180

B1904 DC/DC CONVERTER  ..........................

182

DTC Logic ..............................................................

182

Diagnosis Procedure  .............................................

182

P0001 FUEL PUMP .........................................

183

DTC Logic ..............................................................

183

Diagnosis Procedure  .............................................

183

Component Inspection (Fuel Flow Actuator)  .........

184

P0002 FUEL PRESSURE  ...............................

185

DTC Logic ..............................................................

185

Diagnosis Procedure  .............................................

185

Component Inspection (Fuel Flow Actuator)  .........

186

Component Inspection (Fuel Injector)  ...................

186

Component Inspection (Fuel Tempearature Sen-
sor) ........................................................................

187

P0016 CKP - CMP CORRELATION  ...............

188

DTC Logic ..............................................................

188

EC9-4

Diagnosis Procedure  .............................................

188

Component Inspection (Crankshaft Position Sen-
sor) ........................................................................

189

Component Inspection (Camshaft Position Sen-
sor) ........................................................................

189

P0045 TC BOOST CONTROL SOLENOID 
VALVE .............................................................

190

DTC Logic ..............................................................

190

Diagnosis Procedure  .............................................

190

P0095 IAT SENSOR 2  .....................................

192

DTC Logic ..............................................................

192

Diagnosis Procedure  .............................................

192

Component Inspection (Intake Air Temperature 
Sensor 2)  ...............................................................

193

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Upstream Temperature Sen-
sor) ........................................................................

193

P0100 MAF SENSOR  ......................................

194

DTC Logic ..............................................................

194

Diagnosis Procedure  .............................................

194

Component Inspection (Mass Air Flow Sensor)  ....

195

P0101 MAF SENSOR  ......................................

196

DTC Logic ..............................................................

196

Diagnosis Procedure  .............................................

196

P0105 TC BOOST SENSOR  ...........................

197

DTC Logic ..............................................................

197

Diagnosis Procedure  .............................................

197

Component Inspection (Turbocharger Boost Sen-
sor) ........................................................................

198

P0106 TC BOOST SENSOR  ...........................

199

DTC Logic ..............................................................

199

Diagnosis Procedure  .............................................

199

Component Inspection (Turbocharger Boost Sen-
sor) ........................................................................

200

P0110 IAT SENSOR  ........................................

201

DTC Logic ..............................................................

201

Diagnosis Procedure  .............................................

201

Component Inspection (Intake Air Temperature 
Sensor 1)  ...............................................................

202

P0115 ECT SENSOR .......................................

203

DTC Logic ..............................................................

203

Diagnosis Procedure  .............................................

203

Component Inspection (Engine Coolant Tempera-
ture Sensor)  ...........................................................

204

P0120 TP SENSOR  .........................................

205

DTC Logic ..............................................................

205

Diagnosis Procedure  .............................................

205

Component Inspection (Throttle Position Sensor) ..

206

P0135 A/F SENSOR HEATER  ........................

207

DTC Logic ..............................................................

207

Diagnosis Procedure  .............................................

207

Component Inspection (A/F Sensor Heater) .........

208

P0190 FRP SENSOR  .......................................

209

DTC Logic  .............................................................

209

Diagnosis Procedure .............................................

209

P0200 FUEL INJECTOR  ..................................

211

DTC Logic  .............................................................

211

Diagnosis Procedure .............................................

211

Component Inspection (Fuel Injector) ...................

212

P0201, P0202, P0203, P0204 FUEL INJEC-
TOR ...................................................................

213

DTC Logic  .............................................................

213

Diagnosis Procedure .............................................

214

Component Inspection (Fuel Injector) ...................

215

P0217 ENGINE OVER TEMPERATURE  .........

216

DTC Logic  .............................................................

216

Component Function Check  .................................

216

Diagnosis Procedure .............................................

217

P0225 APP SENSOR  .......................................

219

DTC Logic  .............................................................

219

Diagnosis Procedure .............................................

219

Component Inspection (Accelerator Pedal Posi-
tion Sensor) ...........................................................

220

P0226 APP SENSOR  .......................................

221

DTC Logic  .............................................................

221

Diagnosis Procedure .............................................

221

Component Inspection (Accelerator Pedal Posi-
tion Sensor) ...........................................................

222

P025A FUEL PUMP  .........................................

223

DTC Logic  .............................................................

223

Diagnosis Procedure .............................................

223

P025B FUEL PUMP CONTROL MODULE 
CONTROL ........................................................

225

DTC Logic  .............................................................

225

Diagnosis Procedure .............................................

225

P0335 CKP SENSOR  .......................................

227

DTC Logic  .............................................................

227

Diagnosis Procedure .............................................

227

Component Inspection (Crankshaft Position Sen-
sor) ........................................................................

227

P0340 CMP SENSOR .......................................

229

DTC Logic  .............................................................

229

Diagnosis Procedure .............................................

229

Component Inspection (Camshaft Position Sen-
sor) ........................................................................

230

P0380 GLOW CONTROL SYSTEM  .................

231

DTC Logic  .............................................................

231

Diagnosis Procedure .............................................

231

Component Inspection (Glow Plug)  ......................

232

P0402 EGR VOLUME CONTROL VALVE  .......

234

DTC Logic  .............................................................

234

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Diagnosis Procedure .............................................

234

Component Inspection (High Pressure EGR Vol-
ume Control Valve Motor)  .....................................

235

P0403 EGR VOLUME CONTROL VALVE .......

236

DTC Logic  .............................................................

236

Diagnosis Procedure .............................................

236

Component Inspection (High Pressure EGR Vol-
ume Control Valve Motor)  .....................................

237

P0409 EGR VOLUME CONTROL VALVE PO-
SITION SENSOR ..............................................

238

DTC Logic  .............................................................

238

Diagnosis Procedure .............................................

238

P0470 EXHAUST GAS PRESSURE SENSOR 

..

240

DTC Logic  .............................................................

240

Diagnosis Procedure .............................................

240

Component Inspection (Exhaust Gas Pressure 
Sensor) ..................................................................

241

P0471 EXHAUST PRESSURE SENSOR  ........

242

DTC Logic  .............................................................

242

Diagnosis Procedure .............................................

242

Component Inspection (Exhaust Gas Pressure 
Sensor) ..................................................................

243

P0487 EGR VOLUME CONTROL VALVE .......

244

DTC Logic  .............................................................

244

Diagnosis Procedure .............................................

244

Component Inspection (High Pressure EGR Vol-
ume Control Valve Motor)  .....................................

245

P0488 EGR SYSTEM  .......................................

246

DTC Logic  .............................................................

246

Diagnosis Procedure .............................................

246

Component Inspection (High Pressure EGR Vol-
ume Control Valve Motor)  .....................................

247

P0530 REFRIGERANT PRESSURE SENSOR 

..

248

DTC Logic  .............................................................

248

Diagnosis Procedure .............................................

248

P0544 EGT SENSOR 1  ....................................

250

DTC Logic  .............................................................

250

Diagnosis Procedure .............................................

250

Component Inspection (Exhaust Gas Tempera-
ture Sensor 1)  .......................................................

251

P0560 BATTERY VOLTAGE  ...........................

252

DTC Logic  .............................................................

252

Diagnosis Procedure .............................................

252

P0564 ASCD STEERING SWITCH ..................

253

DTC Logic  .............................................................

253

Diagnosis Procedure .............................................

253

Component Inspection (ASCD Steering Switch)  ...

254

P0575 ASCD STEERING SWITCH ..................

255

DTC Logic  .............................................................

255

Diagnosis Procedure  .............................................

255

P060A ECM .....................................................

257

DTC Logic ..............................................................

257

Diagnosis Procedure  .............................................

257

P060B ECM .....................................................

258

DTC Logic ..............................................................

258

Diagnosis Procedure  .............................................

258

P061A ECM .....................................................

259

DTC Logic ..............................................................

259

Diagnosis Procedure  .............................................

259

P0627 FUEL PUMP .........................................

260

DTC Logic ..............................................................

260

Diagnosis Procedure  .............................................

260

P062B ECM .....................................................

262

DTC Logic ..............................................................

262

Diagnosis Procedure  .............................................

262

P0638 ELECTRIC THROTTLE CONTROL 
ACTUATOR FUNCTION  .................................

263

DTC Logic ..............................................................

263

Diagnosis Procedure  .............................................

263

P0641 SENSOR POWER SUPPLY  ................

265

DTC Logic ..............................................................

265

Diagnosis Procedure  .............................................

265

P0651 SENSOR POWER SUPPLY  ................

267

DTC Logic ..............................................................

267

Diagnosis Procedure  .............................................

267

P0657 ECM RELAY  ........................................

269

DTC Logic ..............................................................

269

Diagnosis Procedure  .............................................

269

P0697 SENSOR POWER SUPPLY  ................

271

DTC Logic ..............................................................

271

Diagnosis Procedure  .............................................

271

P0833 CPP SWITCH .......................................

273

DTC Logic ..............................................................

273

Component Function Check  ..................................

273

Diagnosis Procedure  .............................................

274

Component Inspection (Clutch Pedal Position 
Switch) ...................................................................

274

P1010 SWIRL CONTROL VALVE ACTUA-
TOR .................................................................

276

DTC Logic ..............................................................

276

Diagnosis Procedure  .............................................

276

P1011 SWIRL CONTROL VALVE ACTUA-
TOR .................................................................

278

DTC Logic ..............................................................

278

Diagnosis Procedure  .............................................

278

P1012 SWIRL CONTROL VALVE ACTUA-
TOR .................................................................

280

EC9-6

DTC Logic ..............................................................

280

Diagnosis Procedure  .............................................

280

P1013 SWIRL CONTROL VALVE POSITION 
SENSOR ..........................................................

282

DTC Logic ..............................................................

282

Diagnosis Procedure  .............................................

282

P1453 DIESEL PARTICULATE FILTER 
PRESSURE SENSOR  .....................................

284

DTC Logic ..............................................................

284

Diagnosis Procedure  .............................................

284

Component Inspection (DPF Differential Pressure 
Sensor) ..................................................................

285

P1480 EXHAUST ELECTRIC THROTTLE 
CONTROL ACTUATOR  ..................................

286

DTC Logic ..............................................................

286

Diagnosis Procedure  .............................................

286

Component Inspection (Exhaust Throttle Control 
Motor) ....................................................................

287

Component Inspection (Exhaust Throttle Position 
Sensor) ..................................................................

288

P1481 EXHAUST ELECTRIC THROTTLE 
CONTROL ACTUATOR  ..................................

289

DTC Logic ..............................................................

289

Diagnosis Procedure  .............................................

289

Component Inspection (Exhaust Throttle Control 
Motor) ....................................................................

290

Component Inspection (Exhaust Throttle Position 
Sensor) ..................................................................

291

P1482 EXHAUST ELECTRIC THROTTLE 
CONTROL ACTUATOR  ..................................

292

DTC Logic ..............................................................

292

Diagnosis Procedure  .............................................

292

Component Inspection (Exhaust Throttle Position 
Sensor) ..................................................................

293

P1483 EXHAUST ELECTRIC THROTTLE 
CONTROL ACTUATOR  ..................................

294

DTC Logic ..............................................................

294

Diagnosis Procedure  .............................................

294

Component Inspection (Exhaust Throttle Control 
Motor) ....................................................................

295

Component Inspection (Exhaust Throttle Position 
Sensor) ..................................................................

295

P1484 LOW PRESSURE EGR VOLUME 
CONTROL VALVE ...........................................

297

DTC Logic ..............................................................

297

Diagnosis Procedure  .............................................

297

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Motor) ......................................

298

P1485 LOW PRESSURE EGR VOLUME 
CONTROL VALVE ...........................................

299

DTC Logic ..............................................................

299

Diagnosis Procedure  .............................................

299

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Motor)  .....................................

300

P1486 LOW PRESSURE EGR VOLUME 
CONTROL VALVE POSITION SENSOR  .........

301

DTC Logic  .............................................................

301

Diagnosis Procedure .............................................

301

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Motor)  .....................................

302

P1487 LOW PRESSURE EGR VOLUME 
CONTROL VALVE  ...........................................

303

DTC Logic  .............................................................

303

Diagnosis Procedure .............................................

303

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Motor)  .....................................

304

P1488 LOW PRESSURE EGR VOLUME 
CONTROL VALVE  ...........................................

305

DTC Logic  .............................................................

305

Diagnosis Procedure .............................................

305

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Motor)  .....................................

306

P1489 LOW PRESSURE EGR VOLUME 
CONTROL VALVE UPSTREAM TEMPERA-
TURE SENSOR  ................................................

307

DTC Logic  .............................................................

307

Diagnosis Procedure .............................................

307

Component Inspection (Low Pressure EGR Tem-
perature Sensor)  ...................................................

308

P148A HIGH PRESSURE EGR VOLUME 
CONTROL VALVE  ...........................................

309

DTC Logic  .............................................................

309

Diagnosis Procedure .............................................

309

Component Inspection (High Pressure EGR Vol-
ume Control Valve Motor)  .....................................

310

P148B LOW PRESSURE EGR VOLUME 
CONTROL VALVE  ...........................................

311

DTC Logic  .............................................................

311

Diagnosis Procedure .............................................

311

Component Inspection (Low Pressure EGR Vol-
ume Control Valve Motor)  .....................................

312

P148C EXHAUST ELECTRIC THROTTLE 
CONTROL ACTUATOR  ...................................

313

DTC Logic  .............................................................

313

Diagnosis Procedure .............................................

313

Component Inspection (Exhaust Throttle Control 
Motor) ....................................................................

314

Component Inspection (Exhaust Throttle Position 
Sensor) .................................................................

315

P1503 ACTIVE GRILLE SHUTTER  .................

316

DTC Logic  .............................................................

316

Diagnosis Procedure .............................................

316

P1512 STARTER MOTOR  ...............................

319

EC9-7

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Description ............................................................

319

DTC Logic  .............................................................

319

Diagnosis Procedure .............................................

319

P1525 ASCD SYSTEM .....................................

320

DTC Logic  .............................................................

320

Diagnosis Procedure .............................................

320

P1544 EGT SENSOR 2  ....................................

321

DTC Logic  .............................................................

321

Diagnosis Procedure .............................................

321

Component Inspection (DPF Upstream Tempera-
ture Sensor)  ..........................................................

323

P1546 EXHAUST GAS TEMPERATURE  ........

324

DTC Logic  .............................................................

324

Diagnosis Procedure .............................................

324

P1589 NEUTRAL SWITCH  ..............................

325

DTC Logic  .............................................................

325

Component Function Check ..................................

325

2WD .........................................................................

325

2WD : Diagnosis Procedure  ..................................

326

4WD .........................................................................

327

4WD : Diagnosis Procedure  ..................................

327

P158A CLUTCH SWITCH  ................................

329

DTC Logic  .............................................................

329

Component Function Check ..................................

329

Diagnosis Procedure .............................................

329

Component Inspection (Clutch Pedal Position 
Switch) ..................................................................

330

P160C ECM  ......................................................

331

DTC Logic  .............................................................

331

Diagnosis Procedure .............................................

331

P160D ECM  ......................................................

333

DTC Logic  .............................................................

333

Diagnosis Procedure .............................................

333

P1620 ECM .......................................................

334

DTC Logic  .............................................................

334

Diagnosis Procedure .............................................

334

P1641 THERMOPLUNGER CONTROL UNIT ..

336

DTC Logic  .............................................................

336

Diagnosis Procedure .............................................

336

Component Inspection  ..........................................

338

P1642 THERMOPLUNGER CONTROL UNIT ..

339

DTC Logic  .............................................................

339

Diagnosis Procedure .............................................

339

Component Inspection  ..........................................

341

P1643 THERMOPLUNGER CONTROL UNIT ..

342

DTC Logic  .............................................................

342

Diagnosis Procedure .............................................

342

Component Inspection  ..........................................

344

P1650 STARTER MOTOR RELAY 2 ..............

345

DTC Logic ..............................................................

345

Diagnosis Procedure  .............................................

345

Component Inspection ...........................................

347

P1655 ENGINE RESTART BYPASS RELAY .

348

DTC Logic ..............................................................

348

Diagnosis Procedure  .............................................

348

Component Inspection (Engine Restart Bypass 
Control Relay) ........................................................

350

Component Inspection (Engine Restart Bypass 
Relay) ....................................................................

350

P1656 ENGINE RESTART BYPASS RELAY .

352

DTC Logic ..............................................................

352

Diagnosis Procedure  .............................................

352

Component Inspection (Engine Restart Bypass 
Control Relay) ........................................................

354

Component Inspection (Engine Restart Bypass 
Relay) ....................................................................

354

P1675 ENGINE COOLANT TEMPERATURE .

356

DTC Logic ..............................................................

356

Component Function Check  ..................................

356

Diagnosis Procedure  .............................................

357

P2002 DIESEL PARTICULATE FILTER  ........

359

DTC Logic ..............................................................

359

Diagnosis Procedure  .............................................

359

Component Inspection ...........................................

359

P2080 EGT SENSOR 1 ...................................

361

DTC Logic ..............................................................

361

Diagnosis Procedure  .............................................

361

P2100 THROTTLE CONTROL MOTOR RE-
LAY ..................................................................

362

DTC Logic ..............................................................

362

Diagnosis Procedure  .............................................

362

Component Inspection ...........................................

363

P2119 ELECTRIC THROTTLE CONTROL 
FUNCTION ......................................................

364

DTC Logic ..............................................................

364

Diagnosis Procedure  .............................................

364

P2120 APP SENSOR ......................................

365

DTC Logic ..............................................................

365

Diagnosis Procedure  .............................................

365

Component Inspection (Accelerator Pedal Posi-
tion Sensor)  ...........................................................

366

P2226 BARO SENSOR ...................................

367

DTC Logic ..............................................................

367

Diagnosis Procedure  .............................................

367

P2243 A/F SENSOR  .......................................

368

DTC Logic ..............................................................

368

Diagnosis Procedure  .............................................

368

P2244 A/F SENSOR  .......................................

370

EC9-8

DTC Logic ..............................................................

370

Diagnosis Procedure  .............................................

370

P2263 TC SYSTEM  .........................................

372

DTC Logic ..............................................................

372

Diagnosis Procedure  .............................................

372

P2264 WATER IN FUEL SENSOR ..................

374

DTC Logic ..............................................................

374

Diagnosis Procedure  .............................................

374

P2452 DIESEL PARTICULATE FILTER 
PRESSURE SENSOR  .....................................

376

DTC Logic ..............................................................

376

Diagnosis Procedure  .............................................

376

P2504 CHARGING SYSTEM VOLTAGE  ........

378

DTC Logic ..............................................................

378

Diagnosis Procedure  .............................................

378

P253F ENGINE OIL DETERIORATED ............

379

DTC Logic ..............................................................

379

Diagnosis Procedure  .............................................

379

P2626 A/F SENSOR  ........................................

380

DTC Logic ..............................................................

380

Diagnosis Procedure  .............................................

380

P2681 ENGINE COOLANT BYPASS VALVE .

382

DTC Logic ..............................................................

382

Diagnosis Procedure  .............................................

382

Component Inspection ...........................................

383

P2A06 A/F SENSOR  .......................................

385

DTC Logic ..............................................................

385

Diagnosis Procedure  .............................................

385

LOW PRESSURE FUEL PUMP  ......................

387

Component Function Check  ..................................

387

Diagnosis Procedure  .............................................

387

Component Inspection (Low Pressure Fuel Pump) 

..

388

BRAKE SWITCH  .............................................

389

Component Function Check  ..................................

389

Diagnosis Procedure  .............................................

389

Component Inspection (Stop Lamp Switch)  ..........

390

Component Inspection (Brake Pedal Position 
Switch) ...................................................................

390

HOOD SWITCH  ...............................................

392

Component Function Check  ..................................

392

Diagnosis Procedure  .............................................

392

Component Inspection ...........................................

393

STOP/START OFF SWITCH  ............................

394

Component Function Check  .................................

394

Diagnosis Procedure .............................................

394

Component Inspection  ..........................................

395

SYMPTOM DIAGNOSIS  ...........................

397

ENGINE CONTROL SYSTEM SYMPTOMS  ....

397

Symptom Table .....................................................

397

STOP/START SYSTEM ....................................

400

Diagnosis Procedure .............................................

400

STOP/START SYSTEM NOT ACTIVATED  .....

401

Diagnosis Procedure .............................................

401

PERIODIC MAINTENANCE  ......................

403

IDLE SPEED .....................................................

403

Inspection ..............................................................

403

REMOVAL AND INSTALLATION .............

404

VACUUM LINES ...............................................

404

Vacuum Layout  .....................................................

404

ECM ..................................................................

405

Exploded View  ......................................................

405

Removal and Installation .......................................

405

GLOW CONTROL UNIT  ...................................

406

Exploded View  ......................................................

406

Removal and Installation .......................................

406

THERMOPLUNGER CONTROL UNIT  .............

407

Exploded View  ......................................................

407

Removal and Installation .......................................

407

DC/DC CONVERTER  .......................................

408

Exploded View  ......................................................

408

Removal and Installation .......................................

408

ENGINE RESTART BYPASS RELAY  .............

409

Exploded View  ......................................................

409

Removal and Installation .......................................

409

FUEL PUMP CONTROL MODULE (FPCM)  ....

410

Exploded View  ......................................................

410

Removal and Installation .......................................

410

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

411

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

411

Idle Speed .............................................................

411

PRECAUTIONS

EC9-9

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000010308911

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000010308912

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Precautions for Removing Battery Terminal

INFOID:0000000010505549

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key

or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.

PIIB3706J

EC9-10

< PRECAUTION >

[R9M]

PRECAUTIONS

• When disconnecting the 12V battery terminal, turn off the ACC

power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.

•  For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.

•  After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:
The removal of 12V battery may cause a DTC detection error.

HOW TO DISCONNECT 12V BATTERY TERMINAL

Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.

INSTRUCTION 1

1.

Open the hood.

2.

Turn key switch to the OFF position with the driver side door opened.

3.

Get out of the vehicle and close the driver side door.

4.

Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

5.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)

1.

Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.

2.

Open the driver side door.

3.

Open the hood.

4.

Close the driver side door.

5.

Wait at least 3 minutes.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

6.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

Precaution for Stop/Start System Service

INFOID:0000000010308914

CAUTION:

SEF289H

D4D engine

: 20 minutes

HRA2DDT

: 12 minutes

K9K engine

: 4 minutes

M9R engine

: 4 minutes

R9M engine

: 4 minutes

V9X engine

: 4 minutes

PRECAUTIONS

EC9-11

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When performing an inspection and its related work with the engine at idle, always turn the stop/start
OFF switch ON or open the hood to release the stop/start system.

On Board Diagnostic (OBD) System of Engine

INFOID:0000000010308915

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.

CAUTION:

• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair

or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.

• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will

cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

• Certain systems and components, especially those related to OBD, may use a new style slide-lock-

ing type harness connector. For description and how to disconnect, refer to 

PG-5, "Harness Connec-

tor"

.

• Be sure to route and secure the harnesses properly after work. The interference of the harness with

a bracket, etc. may cause the MI to light up due to the short circuit.

• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube

may cause the MI to light up due to the malfunction of the fuel injection system, etc.

• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before

returning the vehicle to the customer.

EC9-12

< SYSTEM DESCRIPTION >

[R9M]

COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000010308916

ENGINE ROOM COMPARTMENT

Battery mounting bracket assembly

JSBIA4742ZZ

No.

Component parts

Function

1

IPDM  E/R

IPDM E/R activates the internal control circuit to perform the 
relay ON-OFF control according to the input signals from vari-
ous sensors and the request signals received from control 
units via CAN communication.
Refer to 

PCS-5, "Component Parts Location"

 for detailed in-

stallation location.

2

Mass air flow (MAF) sensor (with intake air temperature sen-
sor 1)

EC9-16, "Mass Air Flow Sensor"

EC9-16, "Intake Air Temperature Sensor 1"

3

Fuel heater and water in fuel level sensor

EC9-18, "Fuel Heater With Water In Fuel Level Sensor"

4

Fuel pressure sensor

EC9-18, "Fuel Pressure Sensor"

COMPONENT PARTS

EC9-13

< SYSTEM DESCRIPTION >

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ENGINE COMPARTMENT

5

Alternator

CHG-6, "Alternator"

6

Hood switch

EC9-23, "Hood Switch"

7

Reverse / neutral position switch (M/T models)

It detects that the transmission is in reverse and neutral.

8

ECM

EC9-16, "ECM"

9

Engine restart bypass relay

EC9-23, "Engine Restart Bypass Relay"

No.

Component parts

Function

JSBIA4743ZZ

No.

Component parts

Function

1

Fuel injector

EC9-18, "Fuel Injector"

2

Fuel temperature sensor

EC9-18, "Fuel Temperature Sensor"

3

Glow plug

EC9-21, "Glow Plug"

4

Engine coolant bypass control solenoid valve

EC9-22, "Engine Coolant Bypass Valve Control Solenoid 
Valve"

5

Electric throttle control actuator

EC9-19, "Electric Throttle Control Actuator"

6

Intake valve runner control valve

EC9-19, "Intake Manifold Runner Control Valve"

7

High pressure EGR volume control valve

EC9-19, "High Pressure EGR Volume Control Valve"

8

Turbocharger boost sensor (with intake air temperature sen-
sor 2)

EC9-17, "Turbocharger Boost Sensor"

EC9-17, "Intake Air Temperature Sensor 2"

9

Fuel rail pressure sensor

EC9-18, "Fuel Rail Pressure Sensor"

10

Camshaft position sensor

EC9-16, "Camshaft Position Sensor"

11

Engine oil level sensor

12

Engine oil pressure sensor

13

Engine coolant temperature sensor

EC9-17, "Engine Coolant Temperature Sensor"

EC9-14

< SYSTEM DESCRIPTION >

[R9M]

COMPONENT PARTS

EXHAUST COMPARTMENT

BODY COMPARTMENT

14

Crankshaft position sensor

EC9-16, "Crankshaft Position Sensor"

15

Fuel flow actuator

EC9-17, "High Pressure Fuel Pump"

16

Turbocharger boost control solenoid valve

EC9-18, "Turbocharger Boost Control Solenoid Valve"

17

DPF (diesel particulate filter) differential pressure sensor

EC9-20, "DPF Differential Pressure Sensor"

18

Low pressure EGR volume control valve

EC9-19, "Low Pressure EGR Volume Control Valve"

19

Low pressure EGR temperature sensor

EC9-19, "Low Pressure EGR Temperature Sensor"

20

Exhaust gas temperature sensor 2

EC9-21, "Exhaust Gas Temperature Sensor 2"

21

Exhaust gas temperature sensor 1

EC9-20, "Exhaust Gas Temperature Sensor 1"

22

Turbocharger

EC9-28, "TURBOCHARGER BOOST CONTROL : System 
Description"

23

A/F sensor 1

EC9-17, "Air Fuel Ratio (A/F) Sensor"

24

Exhaust gas pressure sensor

EC9-20, "Exhaust Gas Pressure Sensor"

No.

Component parts

Function

JSBIA4744ZZ

No.

Component parts

Function

1

DPF (diesel particulate filter)

EC9-20, "DPF (Diesel Particulate Filter)"

2

Exhaust electric throttle control actuator

EC9-19, "Exhaust Electric Throttle Control Actuator"

COMPONENT PARTS

EC9-15

< SYSTEM DESCRIPTION >

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Behind luggage side finisher RH

Radiator assembly

Behind front fender protector LH

Instrument lower panel

Periphery of pedals

Behind of glove upper box assembly

JSBIA4745ZZ

No.

Component parts

Function

1

Refrigerant pressure sensor

EC9-22, "Refrigerant Pressure Sensor"

2

Active grille shutter

EXT-12, "ACTIVE GRILLE SHUTTER SYSTEM : Active grille 
shutter"

3

Cooling fan resistor

EC9-21, "Cooling Fan Resistor"

4

ASCD steering switch

EC9-22, "ASCD Steering Switch"

5

Combination meter

MWI-9, "METER SYSTEM : System Description"

6

Fuel pump control module (FPCM)

EC9-18, "FPCM (Fuel Pump Control Module)"

7

Cooling fan resistor

EC9-21, "Cooling Fan Resistor"

8

Cooling fan motor

EC9-21, "Cooling Fan"

9

Thermoplunger control unit

EC9-21, "Thermoplunger Control Unit"

10

Thermoplunger unit

EC9-21, "Thermoplunger"

11

Glow control unit

EC9-21, "Glow Control Unit"

12

Relay box

13

Fuse block (J/B)

EC9-16

< SYSTEM DESCRIPTION >

[R9M]

COMPONENT PARTS

ECM

INFOID:0000000010308918

The ECM consists of a microcomputer and connectors for signal input and output and for power supply. The
ECM controls the engine.

Camshaft Position Sensor

INFOID:0000000010308919

The camshaft position (CMP) sensor senses the retraction with camshaft to identify a particular cylinder. The
camshaft position (CMP) sensor senses the piston position. When the crankshaft position (CKP) sensor sys-
tem becomes inoperative, the camshaft position (CMP) sensor provides various controls of engine parts
instead, utilizing timing of cylinder identification signals. The sensor consists of a permanent magnet and Hall
IC.

Crankshaft Position Sensor

INFOID:0000000010308920

Crankshaft position (CKP) sensor detects engine speed and crank-
shaft position. The size difference of gear tooth placed on signal
plate changes the gap between signal plate and sensor, and mag-
netic field change around the sensor induces sensor output voltage
change. ECM detects engine speed and crankshaft position based
on this voltage change.

Mass Air Flow Sensor

INFOID:0000000010308921

The mass air flow sensor (1) is installed in the passage of intake air
and measures the intake flow rate. The mass air flow sensor controls
the temperature of the hot wire to a certain amount. The heat gener-
ated by the hot wire is reduced as the intake air flows around it. The
greater air flow, the greater the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.

Intake Air Temperature Sensor 1

INFOID:0000000010308922

The intake air temperature (IAT) sensor 1 is built-into the mass air flow sensor. The sensor detects intake air
temperature and transmits a signal to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical
resistance of the thermistor decreases in response to the rise in temperature.

14

Stop/start OFF switch

EC9-24, "Stop/Start OFF Switch"

15

Clutch interlock switch (M/T models)

EC9-22, "Clutch Interlock Switch & Clutch Pedal Position 
Switch"

16

Clutch pedal position switch (M/T models)

17

Accelerator pedal position sensor

EC9-22, "Accelerator Pedal Position Sensor"

18

Stop lamp switch

EC9-22, "Stop Lamp Switch"

19

Brake pedal position switch (CVT models)

EC9-22, "Stop Lamp Switch"

20

DC/DC converter

EC9-23, "DC/DC Converter"

No.

Component parts

Function

JSBIA0442ZZ

MBIB1523E

 

 

 

 

 

 

 

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