Nissan Qashqai J11. Manual - part 617

TRANSAXLE ASSEMBLY

TM-43

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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Disassembly

INFOID:0000000010288458

1.

Remove drain plug and gasket from clutch housing using the socket [Commercial service tool] and then
drain gear oil.

2.

Remove filler plug and gasket from transaxle case. 

3.

Remove retaining pin from shifter lever (1) using a pin punch.
And then remove shifter lever.

4.

Remove bracket (2) and position switch (3) from transaxle case.

1.

Side gear

2.

Pinion mate gear

3.

Thrust washer

4.

Pinion mate shaft

5.

shim

6.

Differential side bearing outer race 
(transaxle case side)

7.

Differential side bearing inner race 
(transaxle case side)

8.

Final gear

9.

Differential case

10. Speedometer drive gear

11.

Lock ring

12. Differential side bearing inner race 

(clutch housing side)

13. Differential side bearing outer race 

(clutch housing side)

: Replace the parts as a set.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

SFIA3296E

PCIB1693E

TM-44

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

5.

Remove mounting bolts.

6.

Remove reverse idler shaft mounting bolt and seal washer.

7.

Remove transaxle case (1) upward while rotating selector lever
(2). 

8.

Remove spring (1) of selector from return bushing (2).

9.

Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.

10. Remove selector (4) from clutch housing.

PCIB1694E

PCIB1695E

JPDIC0105ZZ

PCIB1697E

PCIB1698E

TRANSAXLE ASSEMBLY

TM-45

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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11. Remove retaining pin from 5th-6th shift fork using a pin punch.

12. Remove 3rd-4th and 5th-6th fork rod (1) assembly according to

the following.

a.

Lift the fork rod up. 

b.

Remove 3rd-4th and 5th-6th fork rod (1) assembly from clutch
housing.

c.

Remove 3rd-4th shift fork and 5th-6th shift fork from 3rd-4th and
5th-6th fork rod.

13. Remove reverse gear assembly (1) according to the following.

a.

Lift up the input shaft assembly (2) and mainshaft assembly (3). 

b.

Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.

14. Remove spring washer located under the reverse idler shaft.

15. Remove input shaft assembly (1), mainshaft assembly (2), and

1st-2nd fork rod (3) from clutch housing.

16. Remove final drive assembly (1) from clutch housing.
17. Remove magnet from clutch housing.

PCIB1699E

PCIB1700E

PCIB1701E

PCIB1702E

PCIB1703E

TM-46

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

18. Remove differential side oil seals (1) from clutch housing and

transaxle case using a flat-bladed screwdriver.

CAUTION:

Never damage clutch housing and transaxle case.

19. Remove differential side bearing outer race (1) from clutch hous-

ing using a brass bar.

CAUTION:

Never damage clutch housing.

20. Remove differential side bearing outer race (1) and shim (2)

from transaxle case using a brass bar as shown.

CAUTION:

Never damage transaxle case.

21. Remove retaining pin from selector lever (1) using a pin punch.

22. Remove selector lever.

23. Remove shift finger (1) from transaxle case.

PCIB1704E

PCIB1716E

PCIB1705E

JPDIC0106ZZ

PCIB1712E