Nissan Qashqai J11. Manual - part 606

 

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Nissan Qashqai J11. Manual - part 606

 

 

CL-30

< UNIT REMOVAL AND INSTALLATION >

CLUTCH DISC AND CLUTCH COVER

p.

Install transaxle assembly to the vehicle. Refer to 

TM-88, "Removal and Installation"

 (2WD) or 

TM-148,

"Removal and Installation"

 (4WD).

R9M : Inspection

INFOID:0000000010288581

INSPECTION AFTER REMOVAL

CLUTCH DISC

• Measure circumferential runout relative to clutch disc center spline.

If it is outside the specification, replace clutch disc.

• Measure backlash to clutch disc spline and main drive gear spline

at the circumference of clutch disc. If outside the specification,
replace clutch disc.

• Measure the depth “A” to clutch disc facing rivet heads using cali-

pers. If it exceeds the allowable facing wear limit, replace clutch
disc.

CLUTCH COVER

Check diaphragm spring lever claws for unevenness with the lever
still on the vehicle. If they exceed the tolerance, adjust lever height
using the diaphragm adjusting wrench [SST: ST20050240].

• Check clutch cover thrust ring for wear or breakage. If wear or

breakage is found, replace clutch cover.
NOTE:
• Worn thrust ring will generate a beating noise when tapped at the

rivet with a hammer.

• Broken thrust ring will make a clinking sound when cover is

shaken up and down.

• If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,

repair the surface with sandpaper. If surface is damaged or distorted, replace clutch cover.

Runout limit/diameter of the 
area to be measured

: Refer to 

CL-31, 

"Clutch Disc"

.

Maximum allowable spline 
backlash (at outer edge of disc)

: Refer to 

CL-31, 

"Clutch Disc"

.

Facing wear limit (depth to the 
rivet head)

: Refer to 

CL-31, 

"Clutch Disc"

.

SCL221

JPDIB0026ZZ

Tolerance for diaphragm 
spring lever unevenness

: Refer to 

CL-31, 

"Clutch Cover"

.

PCIB0276E

SERVICE DATA AND SPECIFICATIONS (SDS)

CL-31

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Clutch Control System

INFOID:0000000010288582

Clutch Pedal

INFOID:0000000010288583

Unit: mm (in)

Clutch Disc

INFOID:0000000010288584

Unit: mm (in)

Clutch Cover

INFOID:0000000010288585

Type of clutch control

Hydraulic

Clearance “A” between clutch pedal and ASCD switch threaded 
end while clutch pedal is fully released.

0.2 - 1.96 (0.008 - 0.0772)

Clearance “B” between clutch pedal and Interlock switch threaded 
end while clutch pedal is fully released.

0.2 - 1.96 (0.008 - 0.0772)

Engine type

HRA2DDT

K9K

R9M

MR20DD

Model

225

240

230

Facing size (Outer dia. 

×

 Inner 

dia. 

×

 Thickness)

225 

×

 150 

×

 2.9 (8.9 

×

 

5.91 

×

 0.114)

225 

×

 150 

×

 2.9 (8.9 

×

 

5.91 

×

 0.114)

239 

×

 170 

×

 3.45 (9.41 

×

 6.69 

×

 0.1358)

230 

×

 155 

×

 3.2

(9.06 

×

 6.10 

×

 0.126)

Runout limit/diameter of the 
area to be measured

1.0 (0.039) /215 (8.46) 

dia.

1.0 (0.039) /215 (8.46) 

dia.

1.0 (0.039) /230 (9.06) 

dia.

1.0 (0.039) /240 (9.45) 

dia.

Maximum allowable spline 
backlash (at outer edge of disc)

1.2 (0.047)

1.28 (0.0504)

0.9 (0.035)

Facing wear limit (depth to the 
rivet head)

replace if worn to rivet head

0.3 (0.012)

Engine type

HRA2DDT

K9K

MR20DD

R9M

Transaxle type

RS6F94R

RS6F52A (4WD)

RS6F95R (2WD)

Set-load

5,730 N (584.5 kg, 

1,288.1 lb)

7,100 N (724.2 kg, 

1416.2 lb)

5,700 N (581.4 kg, 

1,281.4 lb)

8,800 N (897.6 kg, 1978.2 lb)

Tolerance for diaphragm 
spring lever unevenness

1.2 mm (0.047 in) or less

not specified

0.8 mm (0.031 in) or less

Diaphragm spring lever 
height (new clutch)

12.6 - 16.2 mm 

(0.496 - 0.64 in)

12.8 - 14.8 mm 

(0.504 - 0.583 in)

20.7 - 22.7 (0.815 - 

0.8937)

26.6 - 29.0 mm (1.047 - 1.142 in)

TM-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

TRANSAXLE & TRANSMISSION

6MT: RS6F94R

SYSTEM DESCRIPTION  .............................

13

M/T SYSTEM  ......................................................

13

System Diagram ......................................................

13

System Description  .................................................

14

DTC/CIRCUIT DIAGNOSIS  .........................

15

POSITION SWITCH ............................................

15

BACK-UP LAMP SWITCH  ........................................

15

BACK-UP LAMP SWITCH : Component Parts Lo-
cation .......................................................................

15

BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................

15

PARK/NEUTRAL POSITION (PNP) SWITCH ...........

15

PARK/NEUTRAL POSITION (PNP) SWITCH : 
Component Parts Location ......................................

15

PARK/NEUTRAL POSITION (PNP) SWITCH : 
Component Inspection  ............................................

15

SYMPTOM DIAGNOSIS  ..............................

17

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

17

NVH Troubleshooting Chart  ....................................

17

PRECAUTION ..............................................

18

PRECAUTIONS ..................................................

18

Precaution for Procedure without Cowl Top Cover 

....

18

Service Notice or Precautions for Manual Tran-
saxle ........................................................................

18

Precautions for Removing Battery Terminal  ...........

18

PREPARATION ...........................................

20

PREPARATION ..................................................

20

Special Service Tools ............................................

20

Commercial Service Tools .....................................

22

PERIODIC MAINTENANCE  ........................

24

GEAR OIL  .........................................................

24

Exploded View .........................................................

24

Draining ...................................................................

24

Refilling ....................................................................

24

Inspection ................................................................

24

REMOVAL AND INSTALLATION  ...............

25

M/T SHIFT SELECTOR .....................................

25

Exploded View .........................................................

25

Removal and Installation  .........................................

25

CONTROL LINKAGE ........................................

28

Exploded View .........................................................

28

Removal and Installation  .........................................

28

Inspection ................................................................

32

SIDE OIL SEAL .................................................

33

Exploded View .........................................................

33

Removal and Installation  .........................................

33

AIR BREATHER HOSE  ....................................

34

Exploded View .........................................................

34

Removal and Installation  .........................................

34

UNIT REMOVAL AND INSTALLATION ......

35

TRANSAXLE ASSEMBLY ................................

35

Exploded View .........................................................

35

Removal and Installation  .........................................

35

UNIT DISASSEMBLY AND ASSEMBLY  ....

38

TRANSAXLE ASSEMBLY ................................

38

Exploded View .........................................................

38

Disassembly ............................................................

43

Assembly .................................................................

49

INPUT SHAFT AND GEAR ...............................

55

Exploded View .........................................................

55

Disassembly ............................................................

55

TM-2

Assembly ................................................................

56

Inspection ...............................................................

58

MAINSHAFT AND GEAR  ..................................

60

Exploded View  ........................................................

60

Disassembly ...........................................................

60

Assembly ................................................................

61

Inspection ...............................................................

63

REVERSE IDLER SHAFT AND GEAR  .............

65

Exploded View  ........................................................

65

Disassembly ...........................................................

65

Assembly ................................................................

66

FINAL DRIVE  .....................................................

67

Exploded View  ........................................................

67

Disassembly ...........................................................

67

Assembly ................................................................

67

Inspection ...............................................................

68

SHIFT FORK AND FORK ROD  .........................

70

Exploded View  ........................................................

70

Disassembly ...........................................................

70

Assembly ................................................................

70

Inspection ...............................................................

70

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...........................................................

71

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..................................................................

71

General Specification  .............................................

71

6MT: RS6F95R

SYSTEM DESCRIPTION  ............................

73

M/T SYSTEM  .....................................................

73

System Diagram  .....................................................

73

System Description .................................................

74

DTC/CIRCUIT DIAGNOSIS .........................

75

POSITION SWITCH  ...........................................

75

BACK-UP LAMP SWITCH ........................................

75

BACK-UP LAMP SWITCH : Component Parts Lo-
cation .....................................................................
.

75

BACK-UP LAMP SWITCH : Component Inspec-
tion .........................................................................
.

75

PARK/NEUTRAL POSITION (PNP) SWITCH  ..........

75

PARK/NEUTRAL POSITION (PNP) SWITCH : 
Component Parts Location  ....................................
.

75

PARK/NEUTRAL POSITION (PNP) SWITCH : 
Component Inspection ...........................................
.

75

SYMPTOM DIAGNOSIS  .............................

77

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

77

NVH Troubleshooting Chart  ...................................

77

PRECAUTION ............................................

78

PRECAUTIONS  .................................................

78

Precaution for Procedure without Cowl Top Cover ...

78

Precautions for Removing Battery Terminal  ...........

78

Service Notice or Precautions for Manual Tran-
saxle ........................................................................

79

PREPARATION ..........................................

80

PREPARATION .................................................

80

Special Service Tools ............................................

80

Commercial Service Tools ....................................

80

PERIODIC MAINTENANCE  .......................

81

GEAR OIL ..........................................................

81

Exploded View  ........................................................

81

Draining ...................................................................

81

Refilling ...................................................................

81

Inspection ................................................................

81

REMOVAL AND INSTALLATION ..............

82

DIFFERENTIAL OUTPUT SEAL  .......................

82

Exploded View  ........................................................

82

Removal and Installation .........................................

82

CONTROL LINKAGE  ........................................

83

Exploded View  ........................................................

83

Removal and Installation .........................................

83

Inspection ................................................................

86

AIR BREATHER HOSE .....................................

87

Exploded View  ........................................................

87

Removal and Installation .........................................

87

UNIT REMOVAL AND INSTALLATION  ....

88

TRANSAXLE ASSEMBLY  ................................

88

Exploded View  ........................................................

88

Removal and Installation .........................................

88

UNIT DISASSEMBLY AND ASSEMBLY ...

91

TRANSAXLE ASSEMBLY  ................................

91

Exploded View  ........................................................

91

Disassembly ............................................................

96

Assembly ..............................................................

103

INPUT SHAFT AND GEAR  ..............................

112

Exploded View  ......................................................

112

Disassembly ..........................................................

112

Assembly ..............................................................

112

Adjustment ............................................................

114

Inspection ..............................................................

115

MAINSHAFT AND GEAR  .................................

117

Exploded View  ......................................................

117

Disassembly ..........................................................

117

Assembly ..............................................................

117

Inspection ..............................................................

119

 

 

 

 

 

 

 

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