Nissan Qashqai J11. Manual - part 16

 

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Nissan Qashqai J11. Manual - part 16

 

 

EM-3

C

D

E

F

G

H

I

J

K

L

M

EM

A

N

O

P

Exploded View  ......................................................

139

Removal and Installation .......................................

139

Inspection ..............................................................

140

Adjustment ............................................................

140

AIR CLEANER FILTER ....................................

141

Exploded View  ......................................................

141

Removal and Installation .......................................

141

Inspection (Dry Paper Type)  .................................

142

Inspection (Viscous Paper Type)  ..........................

143

SPARK PLUG  ..................................................

144

Exploded View  ......................................................

144

Removal and Installation .......................................

144

Inspection ..............................................................

145

REMOVAL AND INSTALLATION .............

146

DRIVE BELT AUTO-TENSIONER  ...................

146

Exploded View  ......................................................

146

Removal and Installation .......................................

146

AIR CLEANER AND AIR DUCT  ......................

147

Exploded View  ......................................................

147

Removal and Installation .......................................

147

Inspection ..............................................................

148

INTAKE MANIFOLD .........................................

149

Exploded View  ......................................................

149

Removal and Installation .......................................

149

EXHAUST MANIFOLD .....................................

153

Exploded View  ......................................................

153

Removal and Installation .......................................

153

Inspection ..............................................................

155

OIL PAN (LOWER) ...........................................

156

Exploded View  ......................................................

156

Removal and Installation .......................................

156

Inspection ..............................................................

158

HIGH PRESSURE FUEL PUMP AND FUEL 
HOSE ................................................................

159

Exploded View  ......................................................

159

Removal and Installation .......................................

159

Inspection ..............................................................

163

FUEL INJECTOR AND FUEL TUBE  ...............

164

Exploded View  ......................................................

164

Removal and Installation .......................................

164

Inspection ..............................................................

169

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER  .......................................................

170

Exploded View  ......................................................

170

Removal and Installation .......................................

170

UNIT REMOVAL AND INSTALLATION  ....

172

ENGINE ASSEMBLY .......................................

172

Exploded View  ......................................................

172

Removal and Installation .......................................

173

Inspection ..............................................................

176

UNIT DISASSEMBLY AND ASSEMBLY  ..

177

ENGINE STAND SETTING .............................

177

Setting ...................................................................

177

FLYWHEEL .....................................................

178

Exploded View .......................................................

178

Removal and Installation  .......................................

178

Inspection ..............................................................

179

DRIVE PLATE  .................................................

181

Exploded View .......................................................

181

Removal and Installation  .......................................

181

Inspection ..............................................................

182

TIMING CHAIN ................................................

183

Exploded View .......................................................

183

Removal and Installation  .......................................

184

Inspection ..............................................................

194

CAMSHAFT .....................................................

196

Exploded View .......................................................

196

Removal and Installation  .......................................

197

Inspection ..............................................................

200

OIL SEAL  ........................................................

205

VALVE OIL SEAL  ....................................................

205

VALVE OIL SEAL : Removal and Installation ........

205

FRONT OIL SEAL ....................................................

206

FRONT OIL SEAL : Removal and Installation .......

206

REAR OIL SEAL ......................................................

206

REAR OIL SEAL : Removal and Installation  .........

206

CYLINDER HEAD  ...........................................

208

Exploded View .......................................................

208

Removal and Installation  .......................................

209

Disassembly and Assembly ...................................

210

Inspection ..............................................................

215

OIL PAN (UPPER) ..........................................

218

Exploded View .......................................................

218

Removal and Installation  .......................................

218

Inspection ..............................................................

221

CYLINDER BLOCK .........................................

222

Exploded View .......................................................

222

Disassembly and Assembly ...................................

223

Inspection ..............................................................

231

HOW TO SELECT PISTON AND BEARING  ..

240

Description .............................................................

240

Piston .....................................................................

240

Connecting Rod Bearing ......................................

241

Main Bearing .........................................................

243

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

248

EM-4

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

248

General Specification  ............................................

248

Drive Belt  ...............................................................

248

Spark Plug  .............................................................

248

Exhaust Manifold  ...................................................

249

Camshaft ...............................................................

249

Cylinder Head  ........................................................

251

Cylinder Block ........................................................

253

Connecting Rod Bearing  .......................................

256

Main Bearing  .........................................................

257

K9K

SYMPTOM DIAGNOSIS  ............................

258

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

258

NVH Troubleshooting - Engine Noise ....................

258

Use the Chart Below to Help You Find the Cause 
of the Symptom  .....................................................

259

PRECAUTION ............................................

260

PRECAUTIONS  ...............................................

260

Precautions for Removing Battery Terminal  ..........

260

Precaution for Procedure without Cowl Top Cover ..

261

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

261

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect  .................................

261

Parts Requiring Angular Tightening .......................

262

Precaution for Liquid Gasket  .................................

262

Precaution for Diesel Equipment  ...........................

263

Installation of Thread Inserts  .................................

267

Precautions For Engine Service  ............................

267

PREPARATION ..........................................

268

PREPARATION  ...............................................

268

Special Service Tool  ..............................................

268

Commercial Service Tool  ......................................

270

PERIODIC MAINTENANCE .......................

273

DRIVE BELT  ....................................................

273

Exploded View  .......................................................

273

Removal and Installation  .......................................

273

Inspection ..............................................................

274

Adjustment .............................................................

274

AIR CLEANER FILTER  ...................................

275

Removal and Installation  .......................................

275

REMOVAL AND INSTALLATION ..............

277

DRIVE BELT AUTO-TENSIONER ...................

277

Exploded View  .......................................................

277

Removal and Installation  .......................................

278

AIR CLEANER AND AIR DUCT  ......................

279

Exploded View  ......................................................

279

Removal and Installation .......................................

279

Inspection ..............................................................

279

CHARGE AIR COOLER  ...................................

281

Exploded View  ......................................................

281

Removal and Installation .......................................

281

Inspection ..............................................................

283

EGR SYSTEM ...................................................

284

Exploded View  ......................................................

284

Removal and Installation .......................................

284

TURBOCHARGER  ...........................................

287

Exploded View  ......................................................

287

Removal and Installation .......................................

287

Inspection ..............................................................

288

EXHAUST MANIFOLD  .....................................

289

Exploded View  ......................................................

289

Removal and Installation .......................................

289

Inspection ..............................................................

290

GLOW PLUG  ....................................................

291

Exploded View  ......................................................

291

Removal and Installation .......................................

291

VACUUM PUMP  ...............................................

292

Exploded View  ......................................................

292

Removal and Installation .......................................

292

Inspection ..............................................................

292

INJECTION TUBE AND FUEL INJECTOR  ......

293

Exploded View  ......................................................

293

Removal and Installation .......................................

293

Inspection ..............................................................

295

OIL PAN ............................................................

296

Exploded View  ......................................................

296

Removal and Installation .......................................

296

Inspection ..............................................................

299

HIGH PRESSURE SUPPLY PUMP ..................

300

Exploded View  ......................................................

300

Removal and Installation .......................................

300

ROCKER COVER .............................................

303

Exploded View  ......................................................

303

Removal and Installation .......................................

303

TIMING BELT  ...................................................

305

Exploded View  ......................................................

305

Removal and Installation .......................................

305

CAMSHAFT ......................................................

313

Exploded View  ......................................................

313

Removal and Installation .......................................

313

Inspection ..............................................................

315

Inspection and Adjustment ....................................

316

UNIT REMOVAL AND INSTALLATION  ...

318

EM-5

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ENGINE ASSEMBLY .......................................

318

Exploded View  ......................................................

318

Removal and Installation .......................................

318

Inspection ..............................................................

320

UNIT DISASSEMBLY AND ASSEMBLY  ..

322

ENGINE STAND SETTING  ..............................

322

Setting ...................................................................

322

CYLINDER HEAD  ............................................

323

Exploded View  ......................................................

323

Removal and Installation .......................................

323

Disassembly and Assembly  ..................................

324

Cleaning ................................................................

327

Inspection ..............................................................

328

CYLINDER BLOCK ..........................................

331

Exploded View  ......................................................

331

Disassembly and Assembly  ..................................

331

Inspection ..............................................................

348

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

352

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

352

General Specification ...........................................

352

Drive Belt ...............................................................

352

Camshaft ...............................................................

352

Cylinder Head .......................................................

354

Cylinder Block ......................................................

356

Turbocharger .........................................................

358

R9M

SYMPTOM DIAGNOSIS  ............................

359

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

359

NVH Troubleshooting - Engine Noise  ...................

359

Use the Chart Below to Help You Find the Cause 
of the Symptom  .....................................................

360

PRECAUTION ............................................

361

PRECAUTIONS ................................................

361

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

361

Precautions for Removing Battery Terminal  .........

361

Precaution for Procedure without Cowl Top Cover 

..

362

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................

362

Parts Requiring Angular Tightening  ......................

363

Precaution for Liquid Gasket .................................

363

Precaution for Diesel Equipment ...........................

364

Precautions For Engine Service ............................

367

PREPARATION .........................................

369

PREPARATION ................................................

369

Special Service Tools  ............................................

369

Commercial Service Tools .....................................

370

PERIODIC MAINTENANCE  ......................

373

DRIVE BELT  ...................................................

373

Exploded View .......................................................

373

Checking ................................................................

373

Tension Adjustment ...............................................

373

Removal and Installation  .......................................

373

AIR CLEANER FILTER ...................................

375

Removal and Installation  .......................................

375

REMOVAL AND INSTALLATION  .............

377

DRIVE BELT AUTO TENSIONER AND IDLER 
PULLEY ...........................................................

377

Exploded View .......................................................

377

Removal and Installation  .......................................

378

AIR CLEANER AND AIR DUCT  .....................

380

Exploded View .......................................................

380

Removal and Installation  .......................................

380

Inspection ..............................................................

380

CHARGE AIR COOLER ..................................

382

Exploded View .......................................................

382

Removal and Installation  .......................................

382

Inspection ..............................................................

383

EGR SYSTEM  .................................................

385

Exploded View .......................................................

385

Removal and Installation  .......................................

385

INTAKE MANIFOLD  .......................................

387

Exploded View .......................................................

387

Removal and Installation  .......................................

387

Inspection ..............................................................

389

TURBOCHARGER ..........................................

390

Exploded View .......................................................

390

Removal and Installation  .......................................

390

Inspection ..............................................................

391

EXHAUST MANIFOLD ....................................

393

Exploded View .......................................................

393

Removal and Installation  .......................................

393

Inspection ..............................................................

394

OIL PAN (LOWER) AND OIL STRAINER  ......

396

Exploded View .......................................................

396

Removal and Installation  .......................................

396

Inspection ..............................................................

398

GLOW PLUG ...................................................

399

Exploded View .......................................................

399

Removal and Installation  .......................................

399

VACUUM PUMP ..............................................

400

Exploded View .......................................................

400

Removal and Installation  .......................................

400

EM-6

OIL SEPARATOR ............................................

402

Exploded View  .......................................................

402

Removal and Installation  .......................................

402

INJECTION TUBE AND FUEL INJECTOR  .....

404

Exploded View  .......................................................

404

Removal and Installation  .......................................

404

Inspection ..............................................................

406

FUEL PUMP .....................................................

408

Exploded View  .......................................................

408

Removal and Installation  .......................................

408

Inspection ..............................................................

409

FUEL PUMP SPROCKET ................................

410

Removal and Installation  .......................................

410

TIMING CHAIN  ................................................

412

Exploded View  .......................................................

412

Removal and Installation  .......................................

413

Inspection ..............................................................

418

TIMING SPROCKET  ........................................

419

Removal and installation  .......................................

419

CAMSHAFT .....................................................

421

Exploded View  .......................................................

421

Removal and Installation  .......................................

421

Inspection ..............................................................

425

OIL SEAL .........................................................

427

FRONT OIL SEAL ....................................................

427

FRONT OIL SEAL : Removal and Installation  .......

427

REAR OIL SEAL  ......................................................

427

REAR OIL SEAL : Removal and Installation  .........

427

UNIT REMOVAL AND INSTALLATION ....

429

ENGINE ASSEMBLY .......................................

429

Exploded View  .......................................................

429

Removal and Installation  .......................................

431

Inspection ..............................................................

434

UNIT DISASSEMBLY AND ASSEMBLY ..

435

ENGINE STAND SETTING  ..............................

435

Setting ...................................................................

435

ENGINE UNIT  ...................................................

436

Disassembly ..........................................................

436

Assembly ..............................................................

436

OIL PAN (UPPER) ............................................

437

Exploded View  ......................................................

437

Removal and Installation .......................................

437

CYLINDER HEAD .............................................

440

Exploded View  ......................................................

440

Disassembly and Assembly  ..................................

440

Inspection ..............................................................

444

CYLINDER BLOCK  ..........................................

446

Exploded View  ......................................................

446

Disassembly and Assembly  ..................................

447

Inspection ..............................................................

459

HOW TO SELECT PISTON AND BEARING  ...

466

Description ............................................................

466

Main Bearing ........................................................

466

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

472

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

472

General Specification ............................................

472

Drive Belts .............................................................

472

Intake Manifold ......................................................

472

Exhaust Manifold  ..................................................

472

Turbocharger ........................................................

473

Camshaft ...............................................................

473

Cylinder Head  .......................................................

473

Cylinder Block  .......................................................

475

Main Bearing .........................................................

479

Connecting Rod Bearing .......................................

479

 

 

 

 

 

 

 

Content   ..  14  15  16  17   ..