Nissan Juke (2016 year). Service Repair Manual

EM-196

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

CHARGE AIR COOLER

• Check charge air cooler core and air tank visually, and by other means, for cracks and damage.

Replace the charge air cooler if any abnormal condition is found.

• Inspect the charge air cooler for clogging by mud. Refer to "Cleaning" and remove any mud.

CLEANING

CAUTION:

• Never bend or scratch the charge air cooler fins.

• When cleaning the charge air cooler on the vehicle, remove the surrounding parts. Cover the har-

nesses and connectors with tape or other means, so that those parts are not exposed to water.

• Repeat cleaning. Never wash the same location with water continuously.

1. Use the hose to wash the charge air cooler with water vertically from the charge air cooler core rear side.
2. Clean until no more dirt comes out from the charge air cooler core front side.
3. Blow-dry vertically from the charge air cooler rear side.

CAUTION:

• Blow-dry from a location at least 30 cm away from the charge air cooler using pressure less than

0.49 MPa (5 kg/cm

• Never blow-dry continuously at the same location. Continue blow-drying until there is no water.

Revision: November 2015

2016 JUKE

INTAKE MANIFOLD

EM-197

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

INTAKE MANIFOLD

Exploded View

INFOID:0000000012197387

Removal and Installation

INFOID:0000000012197388

REMOVAL

Vacuum delay valve

Hose clamp

EVAP hose

EVAP canister purge volume control
solenoid valve

Bracket

Gasket

PCV hose

Cylinder head

Intake manifold

10. O-ring

11.

Throttle valve downstream pressure
sensor

12. Gasket

13. EVAP check valve

14. EVAP check valve bracket

15. EVAP hose

16. EVAP tube

17. EVAP hose

18. Water hose tube

19. Water hose

20. Electric throttle control actuator

21. Gasket

22. Clip

23. Intake manifold runner control valve

To brake booster hose

To multi-way control valve

To exhaust manifold and turbo-
charger assembly

To underfloor central distribution pipe

: Vehicle front

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

JSBIA5760GB

Revision: November 2015

2016 JUKE

EM-198

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

INTAKE MANIFOLD

1. Remove the engine cover. Refer to

EM-191, "Removal and Installation"

2. Pull out oil level gauge.

CAUTION:

After removal, block the oil level gauge guide openings with tape so that no foreign material enters

inside engine.

3. Disconnect the turbocharger boost sensor harness connector. Refer to

EM-194, "Exploded View"

4. Remove air inlet tube 1, air inlet tube 2, and the air inlet hose. Refer to

EM-194, "Exploded View"

5. Disconnect the water hose from the electric throttle control actuator.

• Install a clamp or plug onto the water hose for preventing coolant leakage.

CAUTION:

Allow the engine to fully cool before starting operation.

NOTE:

This work is not necessary when only the intake manifold is removed.

6. Disconnect the harness connector from the electric throttle control actuator.
7. Remove electric throttle control actuator.

CAUTION:

• Never subject parts to impact.

• Never disassemble or adjust. (Disassembly of this part is prohibited.)

8. Disconnect the harness connector and EVAP hose from the EVAP purge volume control solenoid valve.

CAUTION:

Never subject parts to impact.

9. Disconnect the vacuum tube and vacuum hose.
10. Disconnect the PCV hose (intake manifold side).
11. Follow the procedure below and remove the intake manifold.

• Loosen and remove bolts in the reverse order of the numerical

order shown in the figure.

NOTE:

Disregard the numerical order No.6 in removal.

CAUTION:

Block the openings with tape so that no foreign material

enters the engine.

12. If necessary, remove the EVAP purge control solenoid valve from the intake manifold.

CAUTION:

Never subject parts to impact.

INSTALLATION

Note the following, and install in the reverse order of removal.

Intake Manifold

1. Install the gasket to the intake manifold mounting groove.
2. Follow the procedure below and install the intake manifold.

: Vehicle front

E1BIA1279ZZ

Revision: November 2015

2016 JUKE

INTAKE MANIFOLD

EM-199

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

• Tighten the mounting bolts in the numerical order shown in the

figure.

NOTE:

• Tighten bolt the No.1 in two steps.

• The numerical order No.6 shows the second step.

3. Install in the reverse order of removal after this step.

CAUTION:

Since check valve is built-in inside vacuum hose (1), install

the vacuum hose fitting the arrow (A) to intake manifold

side (2).

Electric Throttle Control Actuator

• Tighten bolts of electric throttle control actuator equally and diagonally in several steps.

• Perform “Throttle Valve Closed Position Learning” after repair when removing harness connector of the elec-

tric throttle control actuator. Refer to

EC-754, "Description"

• Perform “Throttle Valve Closed Position Learning” and “Idle Air Volume Learning” after repair when replacing

electric throttle control actuator. Refer to

EC-754, "Description"

and

EC-758, "Description"

Inspection

INFOID:0000000012197389

INSPECTION AFTER REMOVAL

Vacuum Hose (With Check Valve)

Check the check valve. Refer to

BR-47, "Inspection"

INSPECTION AFTER INSTALLATION

Run the engine while checking the installation of parts. Check for exhaust gas leakage or noise.

: Vehicle front

E1BIA1279ZZ

JPBIA4441ZZ

Revision: November 2015

2016 JUKE

EM-200

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

OIL PAN (LOWER)

OIL PAN (LOWER)

Exploded View

INFOID:0000000012197390

Removal and Installation

INFOID:0000000012197391

CAUTION:

Fill with engine oil 30 minutes or more after the oil pan is installed.

O-ring

Oil pan (upper)

Oil pump drive chain tensioner

Oil pump drive chain

Crankshaft sprocket

Oil pump sprocket

O-ring

Oil pump

Oil pan drain plug

10. Drain plug washer

11. Oil pan (lower)

12. O-ring

13. Oil filter

14. Oil filter stud

15. O-ring

16.

Engine oil pressure control solenoid
valve

17. O-ring

18. Oil level gauge guide

19. Oil level gauge

20. Crankshaft position sensor

21. O-ring

22. Gasket

23. Plug

24. Rear oil seal

Refer to

LU-27

Oil pan side

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Sealing point

: Should be lubricated with oil.

, : Indicates that the parts is connected at points with same symbols in actual vehicle.

JSBIA5724GB

Revision: November 2015

2016 JUKE

OIL PAN (LOWER)

EM-201

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

NOTE:

For the check of each part after installation, refer to

EM-202, "Inspection"

REMOVAL

1. Drain engine oil. Refer to

LU-29, "Refilling"

2. Remove the oil pan (lower) according to the following procedure.
a. Loosen and remove bolts in the reverse order of the numerical

order shown in the figure.

NOTE:

Disregard the numerical order No.7 and No.11 in removal.

b. Cut off the liquid gasket using a seal cutter [SST: KV10111100 (J-37228)] and remove the oil pan (lower).

CAUTION:

• Never damage the mating surface.

• Never insert a screwdriver. This damages the mating surfaces.

INSTALLATION

CAUTION:

Never reuse drain plug washer.

1. Install oil pan (lower) as follows:
a. Use a scraper (A) to remove old liquid gasket from mating sur-

faces.

• Also remove old liquid gasket from mating surface of oil pan

(upper).

• Remove old liquid gasket from the bolt holes and threads.

CAUTION:

Never scratch or damage the mating surface when cleaning

off old liquid gasket.

: Engine front

JPBIA4364GB

JPBIA4366ZZ

Revision: November 2015

2016 JUKE

EM-202

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

OIL PAN (LOWER)

b. Apply a continuous bead of liquid gasket (A) with a tube presser

(commercial service tool) as shown in the figure.

Use Genuine RTV Silicon Sealant or equivalent. Refer to

GI-

CAUTION:

Attaching should be done within 5 minutes after liquid gas-

ket application.

Tighten bolts in numerical order as shown in the figure.

NOTE:

• Tighten bolts the No.1 and No.2 in two steps.

• The numerical order No.7 and No.11 shows the second steps.

2. Install oil pan drain plug.

CAUTION:

Never reuse drain plug washer.

• Refer to the figure of components of former page for installation direction of drain plug washer. Refer to

EM-200, "Exploded View"

3. Install in the reverse order of removal after this step.

Inspection

INFOID:0000000012197392

INSPECTION AFTER REMOVAL

Clean oil strainer if any object attached.

INSPECTION AFTER INSTALLATION

1. Check the engine oil level and adjust engine oil. Refer to

LU-28, "Inspection"

2. Start engine, and check there is no leakage of engine oil.

3. Stop the engine and wait for approximately 10 minutes.

4. Check the engine oil level again. Refer to

LU-28, "Inspection"

: Oil pan (lower)

: 7.5 - 9.5 mm (0.295 - 0.374 in)

4.0 - 5.0 mm (0.157 - 0.197 in)

: Engine outside

: Engine front

JPBIA4367ZZ

: Engine front

JPBIA4364GB

Revision: November 2015

2016 JUKE

HIGH PRESSURE FUEL PUMP AND FUEL HOSE

EM-203

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

HIGH PRESSURE FUEL PUMP AND FUEL HOSE

Exploded View

INFOID:0000000012197393

CAUTION:

Never disassemble or remove components beyond the configuration shown in the figure.

Removal and Installation

INFOID:0000000012197394

REMOVAL

WARNING:

• Be sure to read

EM-153, "Precaution for Handling High Pressure Fuel System"

when working on the

high pressure fuel system.

High-pressure fuel pump insulator

High-pressure fuel pump

O-ring

High-pressure fuel pump lifter

High-pressure fuel tube

Bracket

High-pressure fuel pump connector
protector

Fuel feed hose

To underfloor central distribution pipe B.

Comply with the assembly procedure
when tightening.

EM-203

: Engine front

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Should be lubricated with oil.

: Indicates that the parts is connected at points with same symbols in actual vehicle.

JSBIA6006GB

Revision: November 2015

2016 JUKE

Nissan Juke (2016 year). Service Repair Manual - part 330