Nissan Juke (2016 year). Service Repair Manual - part 328

 

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Nissan Juke (2016 year). Service Repair Manual - part 328

 

 

EM-180

< BASIC INSPECTION >

[MR EXCEPT FOR NISMO RS MODELS]

CAMSHAFT VALVE CLEARANCE

• By referring to the figure, measure the valve clearances at

locations marked “

×

” as shown in the table below [locations

indicated with black arrow (

) in the figure] with a feeler

gauge.

c.

Set No. 4 cylinder at TDC of its compression stroke.

• Rotate crankshaft pulley (1) one revolution (360 degrees) and

align TDC mark (no paint) (B) to timing indicator (A) on front

cover. 

• By referring to the figure, measure the valve clearance at loca-

tions marked “

×

” as shown in the table below [locations indi-

cated with black arrow (

) in the figure] with a feeler gauge. 

3. If out of standard, perform adjustment. Refer to “ADJUSTMENT”.

ADJUSTMENT

NOTE:

Adjust by selecting the head thickness of the valve lifter. (Adjustment shims are not used.)
1. Remove camshaft. Refer to 

EM-260, "Exploded View"

.

2. Remove the valve lifters for parts that are outside the standard.

A

: Exhaust side

B

: No. 1 cylinder

C

: No. 2 cylinder

D

: No. 3 cylinder

E

: No. 4 cylinder

F

:  Intake  side

: Engine front

JPBIA4348ZZ

Measuring position

No. 1 CYL.

No. 2 CYL.

No. 3 CYL.

No. 4 CYL.

No. 1 cylinder at compression TDC

EXH

×

×

INT

×

×

C : White paint mark (Not use for service)

PBIC3960E

A

: Exhaust side

B

: No. 1 cylinder

C

: No. 2 cylinder

D

: No. 3 cylinder

E

: No. 4 cylinder

F

:  Intake  side

: Engine front

JPBIA4349ZZ

Measuring position

No. 1 CYL.

No. 2 CYL.

No. 3 CYL.

No. 4 CYL.

No. 4 cylinder at compression TDC

EXH

×

×

INT

×

×

Revision: November 2015

2016 JUKE

CAMSHAFT VALVE CLEARANCE

EM-181

< BASIC INSPECTION >

[MR EXCEPT FOR NISMO RS MODELS]

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3. Measure thickness of the removed valve lifter center part using

a micrometer (A).

4. Measure the thickness of the replacement valve lifter using the following formula. (Units: mm)

• Thickness of new valve lifter (B) can be identified by stamp

mark (A) on the reverse side (inside the cylinder).

• Stamp mark “302” indicates 3.02 mm (0.1189 in) in thickness.

NOTE:

Available thickness of valve lifter: 26 sizes range 3.00 to 3.50 mm (0.1181 to 0.1378 in) in steps of 0.02

mm (0.0008 in) (when manufactured at factory). Refer to 

EM-312, "Camshaft"

.

5. Install selected valve lifter.
6. Install camshaft. Refer to 

EM-260, "Exploded View"

.

7. Install parts related to the timing chain. Refer to 

EM-249, "Removal and Installation"

.

8. Rotate crankshaft at least two rotations using the manual tool.
9. Measure the valve clearance again, and check that it is within the valve clearance standard.
10. Install removed parts in the reverse order of removal.
11. Start engine and check for any unusual noise and vibration.

PBIC3195J

Valve lifter thickness calculation:

t = t

1

 + (C

– C

2

)

t

= Valve lifter thickness to be replaced

t

1

= Removed valve lifter thickness

C

1

= Measured valve clearance

C

2

= Standard valve clearance:

Intake

: 0.28 mm (0.011 in)

Exhaust

: 0.29 mm (0.011 in)

PBIC3196J

Revision: November 2015

2016 JUKE

EM-182

< BASIC INSPECTION >

[MR EXCEPT FOR NISMO RS MODELS]

COMPRESSION PRESSURE

COMPRESSION PRESSURE

Inspection

INFOID:0000000012197368

1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to 

EC-771, "Work Procedure"

.

3. Remove ignition coil and spark plug from each cylinder. Refer to 

EM-214, "Exploded View"

.

4. Connect engine tachometer (not required in use of CONSULT).
5. Install compression gauge (B) with an adapter (A) (commercial

service tool) onto spark plug hole.

• Use the adapter whose picking up end inserted to spark plug

hole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it

may be caught by cylinder head during removal.

6. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge

pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each

cylinder.

CAUTION:

Always use a fully charged battery to obtain the specified engine speed.

• If the engine speed is out of the specified range, check battery liquid for proper gravity. Check the

engine speed again with normal battery gravity. 

• If compression pressure is below minimum value, check valve clearances, and parts associated with

combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head, and cylinder

head gasket). After the checking, measure compression pressure again.

• If some cylinder has low compression pressure, pour small amount of engine oil into the spark plug hole

of the cylinder to recheck it for compression.

- If the added engine oil improves the compression, piston rings may be worn out or damaged. Check pis-

ton rings and replace if necessary.

- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-

functioning. Check valves for damage. Replace valve or valve seat accordingly.

• If two adjacent cylinders have respectively low compression pressure and their compression remains

low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-

inder head gaskets.

7. After inspection is completed, install removed parts.
8. Start the engine, and check that the engine runs smoothly.
9. Perform trouble diagnosis. If DTC appears, erase it. Refer to 

EC-785, "Description"

.

PBIC3541J

a

: 20 mm (0.79 in)

JPBIA0171ZZ

Compression pressure : Refer to 

EM-311, "General Specification"

.

Revision: November 2015

2016 JUKE

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

EM-183

< SYMPTOM DIAGNOSIS >

[MR EXCEPT FOR NISMO RS MODELS]

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SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

Diagnosis Chart By Symptom

INFOID:0000000012197369

1. Narrow down the locations where noise is occurring.
2. Narrow down the types of noise.

JPBIA7071GB

Revision: November 2015

2016 JUKE

EM-184

< SYMPTOM DIAGNOSIS >

[MR EXCEPT FOR NISMO RS MODELS]

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

3. Narrow down the presumed causes from the relationship between the engine operating conditions when

the noise occurs and the symptoms.

4. Inspect the part that is presumed to be the source of the noise.
If necessary, repair or replace the specific part.

A: Closely related B: Related C: Sometimes related —: Not related

Location 

of noise

Type of 

noise

Operating condition of engine

Source of 

noise

Check item

Refer-

ence page

Before 

warm-

up

After 

warm-

up

When 

start-

ing

When 

idling

When 

racing

While 

driving

Top of en-
gine
Rocker 
cover
Cylinder 
head

Ticking or 
clicking

C

A

A

B

Tappet 
noise

Valve clearance

EM-179

Rattle

C

A

A

B

C

Camshaft 
bearing 
noise

Camshaft journal oil 
clearance
Camshaft runout

EM-264

Crank-
shaft pul-
ley
Cylinder 
block 
(Side of 
engine)
Oil pan

Slap or 
knock

A

B

B

Piston pin 
noise

Piston to piston pin oil 
clearance
Connecting rod bushing 
oil clearance

EM-294

Slap or 
rap

A

B

B

A

Piston 
slap noise

Piston to cylinder bore 
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend 
and torsion

EM-294

Knock

A

B

C

B

B

B

Connect-
ing rod 
bearing 
noise

Connecting rod bushing 
oil clearance 
Connecting rod bearing 
oil clearance

EM-294

Knock

A

B

A

B

C

Main bear-
ing noise

Main bearing oil clear-
ance
Crankshaft runout

EM-294

Front of 
engine
Front cov-
er

Tapping or 
ticking

A

A

B

B

B

Timing 
chain and 
chain ten-
sioner 
noise

Timing chain cracks 
and wear
Timing chain tensioner 
operation

EM-259

Front of 
engine

Squeak-
ing or fizz-
ing

A

B

B

C

Drive belt 
(Sticking 
or slip-
ping)

Drive belt deflection

EM-186

Creaking

A

B

A

B

A

B

Drive belt 
(Slipping)

Idler pulley bearing op-
eration

EM-186

Squall
Creak

A

B

B

A

B

Water 
pump 
noise

Water pump operation

CO-53

Revision: November 2015

2016 JUKE

DRIVE BELT

EM-185

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

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PERIODIC MAINTENANCE

DRIVE BELT

Exploded View

INFOID:0000000012197370

Removal and Installation

INFOID:0000000012197371

REMOVAL

1. Fully turn the steering wheel to the right.
2. Disconnect the front side of the front fender protector (RH), and peel back the protector to create work

space. Refer to 

EXT-31, "Exploded View"

.

3. Securely hold the hexagonal part (A) of the drive belt auto ten-

sioner (1) with a box wrench, and move it to the direction shown

by the arrow (loosening direction of tensioner) in the figure.

CAUTION:

Never put hand in a dangerous position where it could be

pinched, taking into consideration the possibility that the

fixing tool may become disconnected.

4. Insert a rod approximately 6 mm (0.24 in) in diameter such as

short-length screwdriver into the hole (B) of the retaining boss to

fix drive belt auto-tensioner.

• Keep drive belt auto-tensioner pulley arm locked after drive

belt is removed.

5. Remove drive belt.

INSTALLATION

1. Set the drive belt onto all the pulleys.

CAUTION:

• Never put hand in a dangerous position where it could be pinched, taking into consideration the

possibility that the fixing tool may become disconnected.

• Check that the drive belt path is normal. Refer to 

EM-186, "Inspection"

.

• Check that the drive belt is securely inside the groove on each pulley.

• Check for engine oil, engine coolant, or other oil or grease on the drive belt and surrounding

locations.

2. Release drive belt auto-tensioner, and apply tension to drive belt.
3. Turn crankshaft pulley clockwise several times to equalize tension between each pulley.
4. Confirm tension of drive belt at indicator (notch on fixed side) is within the possible use range. Refer to

EM-186, "Inspection"

1.

Alternator

2.

Drive belt auto tensioner

3.

Crankshaft pulley

4.

A/C compressor

5.

Water pump

6.

Drive belt

A. Possible use range

B. Range when new drive belt is  in-

stalled

C. Indicator

JSBIA5907ZZ

JSBIA5908ZZ

Revision: November 2015

2016 JUKE

EM-186

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

DRIVE BELT

Inspection

INFOID:0000000012197372

INSPECTION

WARNING:

Perform this step when engine is stopped.

• Check that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use range

(A) in the figure.

NOTE:

• Check the drive belt auto-tensioner indication when the engine is cold.

• When new drive belt is installed, the indicator (notch on fixed side) should be within the range (B) in the fig-

ure.

• Visually check entire drive belt for wear, damage or cracks.

• If the indicator (notch on fixed side) is out of the possible use range or belt is damaged, replace drive belt.

Adjustment

INFOID:0000000012197373

1.

Alternator

2.

Drive belt auto tensioner

3.

Crankshaft pulley

4.

A/C compressor

5.

Water pump

6.

Drive belt

A. Possible use range

B. Range when new drive belt is  in-

stalled

C. Indicator

JSBIA5907ZZ

Refer to  

EM-312, "Drive Belt"

.

Revision: November 2015

2016 JUKE

AIR CLEANER FILTER

EM-187

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

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AIR CLEANER FILTER

Exploded View

INFOID:0000000012197374

Removal and Installation

INFOID:0000000012197375

REMOVAL

1.

Mass air flow sensor

2.

Gasket

3.

Clamp

4.

Air duct

5.

Clamp

6.

Air cleaner case

7.

Mount rubber

8.

Air cleaner filter

9.

Element case

10. Inlet air duct (lower)

11. Grommet

12. Inlet air duct (upper)

13. Grommet

14. Bracket

15. Mount rubber

A.

To exhaust manifold and turbocharg-
er assembly

 : Always replace after every disassembly.

 : N·m (kg-m, in-lb)

JSBIA5756GB

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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