Nissan Juke (2016 year). Service Repair Manual - part 305

 

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Nissan Juke (2016 year). Service Repair Manual - part 305

 

 

POSITIVE CRANKCASE VENTILATION

EC-1255

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

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POSITIVE CRANKCASE VENTILATION

Inspection

INFOID:0000000012198780

1.

CHECK PCV VALVE

With engine running at idle, remove PCV valve from rocker cover. A

properly working valve makes a hissing noise as air passes through

it. A strong vacuum should be felt immediately when a finger is

placed over valve inlet.
Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace PCV valve.

PBIB1589E

Revision: November 2015

2016 JUKE

EC-1256

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

ECM

REMOVAL AND INSTALLATION

ECM

Removal and Installation

INFOID:0000000012198781

CAUTION:

Perform ADDITIONAL SERVICE WHEN REPLACING ECM. Refer to 

EC-749, "Work Procedure"

.

REMOVAL

1. Remove fusible link bracket. Keep a service area.
2. Disconnect ECM harness connectors. Refer to 

PG-6, "Harness Connector"

.

3. Remove ECM mounting nuts, and then remove ECM.

INSTALLATION

Install in the reverse order of removal.

Revision: November 2015

2016 JUKE

G SENSOR

EC-1257

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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G SENSOR

Exploded View

INFOID:0000000012198782

Removal and Installation

INFOID:0000000012198783

CAUTION:

• Never drop or strike G sensor, because it has little tolerance for impact.

• Never use a power tool to avoid impact.

REMOVAL

1. Disconnect the battery cable from the negative terminal. Refer to 

PG-106, "Removal and Installation"

.

2. Remove driver seat (LHD) or passenger seat (RHD). Refer to 

SE-21, "Removal and Installation"

.

3. Remove center pillar lower garnish (left side) and dash side finisher (left side). Refer to 

INT-22, "CENTER

PILLAR LOWER GARNISH : Removal and Installation"

 (center pillar lower garnish) and 

INT-21, "DASH

SIDE FINISHER : Removal and Installation"

 (dash side finisher).

4. Pull up floor carpet. Refer to 

INT-24, "Removal and Installation"

.

5. Disconnect G sensor harness connector.
6. Remove G sensor.

INSTALLATION

Installation is the reverse order of removal.

Adjustment

INFOID:0000000012198784

ADJUSTMENT AFTER INSTALLATION

Perform “CALIBRATION OF G SENSOR”. Refer to 

EC-763, "Description"

.

1.

G sensor
: Vehicle front

: N·m (kg-m, ft-lb)

JSDIA2139GB

Revision: November 2015

2016 JUKE

EC-1258

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Idle Speed

INFOID:0000000012198785

*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position

Ignition Timing

INFOID:0000000012198786

*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position

Calculated Load Value

INFOID:0000000012198787

Mass Air Flow Sensor

INFOID:0000000012198788

*: Engine is warmed up to normal operating temperature and running under no load.

Transmission

Condition

Specification

CVT

No load* (in P or N position)

650 

±

 50 rpm

M/T

No load* (in Neutral position)

600 

±

 50 rpm

Transmission

Condition

Specification

CVT

No load* (in P or N position)

±

 2

°

 BTDC

M/T

No load* (in Neutral position)

±

 2

°

 BTDC

Condition

Specification (Using CONSULT)

At idle

CVT (in N position)

Approx. 21 %

M/T (in Neutral position)

Approx. 17%

At 2,500 rpm

Approx. 15 %

Condition

Specification (Using CONSULT)

At idle*

Approx. 1.6 g/sec

At 2,500 rpm*

Approx. 5.0 g/sec

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EC-1259

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

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Revision: November 2015

2016 JUKE

EM-1

ENGINE

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SECTION 

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CONTENTS

ENGINE MECHANICAL

MR FOR NISMO RS MODELS

PRECAUTION ...............................................

5

PRECAUTIONS ...................................................

5

Precautions for Removing Battery Terminal  .............

5

Precaution for Procedure without Cowl Top Cover 

......

5

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

5

Special Cautions to Ensure the Safe Disposal of 
Sodium-filled Exhaust Valves ..................................
..

6

Precautions For Engine Service ................................

7

Precaution for Handling High Pressure Fuel Sys-
tem ..........................................................................
..

8

Parts Requiring Angle Tightening  .............................

8

Liquid Gasket  ............................................................

8

PREPARATION ...........................................

10

PREPARATION ..................................................

10

Special Service Tools ..............................................

10

Commercial Service Tools  ......................................

12

BASIC INSPECTION  ...................................

14

CAMSHAFT VALVE CLEARANCE  ...................

14

Inspection and Adjustment ......................................

14

COMPRESSION PRESSURE  ............................

17

Inspection ................................................................

17

SYMPTOM DIAGNOSIS  ..............................

18

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

18

NVH troubleshooting Chart  .....................................

18

PERIODIC MAINTENANCE .........................

20

DRIVE BELT .......................................................

20

Exploded View  ........................................................

20

Removal and Installation  .........................................

20

Inspection ................................................................

21

Adjustment ...............................................................

21

AIR CLEANER FILTER .....................................

22

Exploded View .........................................................

22

Removal and Installation  .........................................

22

Inspection (Viscous Paper Type) .............................

23

SPARK PLUG  ...................................................

24

Exploded View .........................................................

24

Removal and Installation  .........................................

24

Inspection ................................................................

25

REMOVAL AND INSTALLATION ...............

26

ENGINE COVER  ...............................................

26

Exploded View .........................................................

26

Removal and Installation  .........................................

26

AIR CLEANER AND AIR DUCT  .......................

27

Exploded View .........................................................

27

Removal and Installation  .........................................

27

Inspection ................................................................

28

INTAKE MANIFOLD  .........................................

29

Exploded View .........................................................

29

Removal and Installation  .........................................

30

Inspection ................................................................

31

CHARGE AIR COOLER ....................................

32

Exploded View .........................................................

32

Removal and Installation  .........................................

32

Inspection ................................................................

33

CATALYST ........................................................

34

2WD ............................................................................

34

2WD : Exploded View ..............................................

34

2WD : Removal and Installation  ..............................

34

AWD ...........................................................................

36

AWD : Exploded View  .............................................

37

Revision: November 2015

2016 JUKE

EM-2

AWD : Removal and Installation  .............................

37

TURBOCHARGER ............................................

40

Exploded View ........................................................

40

Removal and Installation  ........................................

40

Inspection ...............................................................

41

EXHAUST MANIFOLD  ......................................

44

Exploded View ........................................................

44

Removal and Installation  ........................................

44

Inspection ...............................................................

45

OIL PAN (LOWER)  ............................................

46

Exploded View ........................................................

46

Removal and Installation  ........................................

47

Inspection ...............................................................

48

HIGH PRESSURE FUEL PUMP AND FUEL 
HOSE .................................................................

49

Exploded View ........................................................

49

Removal and Installation  ........................................

49

Inspection ...............................................................

53

FUEL INJECTOR AND FUEL TUBE .................

54

Exploded View ........................................................

54

Removal and Installation  ........................................

54

Inspection ...............................................................

59

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................

60

Exploded View ........................................................

60

Removal and Installation  ........................................

60

UNIT REMOVAL AND INSTALLATION .....

62

ENGINE ASSEMBLY .........................................

62

2WD ...........................................................................

62

2WD : Exploded View .............................................

62

2WD : Removal and Installation  .............................

64

2WD : Inspection  ....................................................

67

AWD ..........................................................................

68

AWD : Exploded View  ............................................

68

AWD : Removal and Installation  .............................

68

AWD : Inspection ....................................................

71

UNIT DISASSEMBLY AND ASSEMBLY ....

72

ENGINE STAND SETTING ................................

72

Setting ....................................................................

72

ENGINE UNIT  ....................................................

74

Disassembly ...........................................................

74

Assembly ................................................................

74

DRIVE BELT AUTO TENSIONER AND IDLER 
PULLEY .............................................................

75

Exploded View ........................................................

75

Removal and Installation  ........................................

75

TIMING CHAIN  ..................................................

76

Exploded View  ........................................................

76

Removal and Installation .........................................

77

Inspection ................................................................

86

CAMSHAFT .......................................................

88

Exploded View  ........................................................

88

Removal and Installation .........................................

89

Inspection ................................................................

92

OIL SEAL ...........................................................

97

VALVE OIL SEAL  .....................................................

97

VALVE OIL SEAL : Removal and Installation  .........

97

FRONT OIL SEAL  .....................................................

98

FRONT OIL SEAL : Removal and Installation  ........

98

REAR OIL SEAL  .......................................................

98

REAR OIL SEAL : Removal and Installation ...........

98

CYLINDER HEAD .............................................

100

Exploded View  ......................................................

100

Removal and Installation .......................................

101

Disassembly and Assembly  ..................................

102

Inspection ..............................................................

107

OIL PAN (UPPER) ............................................

110

Exploded View  ......................................................

110

Removal and Installation .......................................

111

Inspection ..............................................................

113

CYLINDER BLOCK  ..........................................

114

Exploded View  ......................................................

114

Disassembly and Assembly  ..................................

115

Inspection ..............................................................

123

HOW TO SELECT PISTON AND BEARING  ...

133

Description ............................................................

133

Piston ....................................................................

133

Connecting Rod Bearing .....................................

134

Main Bearing ........................................................

136

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

139

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

139

General Specification ............................................

139

Drive Belt  ..............................................................

139

Spark Plug  ............................................................

139

Exhaust Manifold  ..................................................

140

Turbocharger ........................................................

140

Camshaft ...............................................................

140

Cylinder Head  .......................................................

142

Cylinder Block  .......................................................

144

Connecting Rod Bearing .......................................

148

Main Bearing .........................................................

148

MR EXCEPT FOR NISMO RS MODELS

PRECAUTION ...........................................

150

PRECAUTIONS  ................................................

150

Revision: November 2015

2016 JUKE

EM-3

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Precautions for Removing Battery Terminal  .........

150

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

150

Precaution for Procedure without Cowl Top Cover 

..

151

Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect  .................................

151

Special Cautions to Ensure the Safe Disposal of 
Sodium-filled Exhaust Valves ................................

152

Precaution for Handling High Pressure Fuel Sys-
tem ........................................................................

153

Precautions For Engine Service ............................

153

Parts Requiring Angle Tightening  .........................

154

Liquid Gasket  ........................................................

154

PREPARATION .........................................

156

PREPARATION ................................................

156

Special Service Tools ............................................

156

Commercial Service Tools  ....................................

158

Service Parts .........................................................

159

SYSTEM DESCRIPTION  ...........................

160

COMPONENT PARTS  .....................................

160

Engine Cover  ........................................................

160

Air Cleaner and Air Duct  .......................................

160

Electric Throttle Control Actuator  ..........................

160

Intake Manifold ......................................................

161

Fuel Injector  ..........................................................

161

Exhaust Manifold and Turbocharger Assembly  ....

161

Charge air cooler ...................................................

161

Catalyst Converter  ................................................

161

Drive Belt ...............................................................

162

High-pressure Fuel Pump  .....................................

163

Rocker Cover  ........................................................

163

Camshaft Sprocket ................................................

163

Camshaft ...............................................................

163

Valve .....................................................................

165

Cylinder Head  .......................................................

166

Front Cover  ...........................................................

167

Timing Chain  .........................................................

167

Crankshaft Pulley  ..................................................

168

Crankshaft .............................................................

169

Piston ....................................................................

169

Connecting Rod  ....................................................

169

Cylinder Block  .......................................................

170

Front Oil Seal  ........................................................

171

Rear Oil Seal .........................................................

171

Oil Pan  ..................................................................

171

Engine Mount  ........................................................

171

STRUCTURE AND OPERATION .....................

174

Main Motor System  ...............................................

174

Valves ...................................................................

176

Intake/Exhaust System  .........................................

177

BASIC INSPECTION  .................................

179

CAMSHAFT VALVE CLEARANCE  .................

179

Inspection and Adjustment  ....................................

179

COMPRESSION PRESSURE  .........................

182

Inspection ..............................................................

182

SYMPTOM DIAGNOSIS  ............................

183

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .........................

183

Diagnosis Chart By Symptom ................................

183

PERIODIC MAINTENANCE  ......................

185

DRIVE BELT  ...................................................

185

Exploded View .......................................................

185

Removal and Installation  .......................................

185

Inspection ..............................................................

186

Adjustment .............................................................

186

AIR CLEANER FILTER ...................................

187

Exploded View .......................................................

187

Removal and Installation  .......................................

187

Inspection (Viscous Paper Type) ...........................

188

SPARK PLUG  .................................................

189

Exploded View .......................................................

189

Removal and Installation  .......................................

189

Inspection ..............................................................

190

REMOVAL AND INSTALLATION .............

191

ENGINE COVER  .............................................

191

Exploded View .......................................................

191

Removal and Installation  .......................................

191

AIR CLEANER AND AIR DUCT  .....................

192

Exploded View .......................................................

192

Removal and Installation  .......................................

192

Inspection ..............................................................

193

CHARGE AIR COOLER ..................................

194

Exploded View .......................................................

194

Removal and Installation  .......................................

194

Inspection ..............................................................

195

INTAKE MANIFOLD  .......................................

197

Exploded View .......................................................

197

Removal and Installation  .......................................

197

Inspection ..............................................................

199

OIL PAN (LOWER)  .........................................

200

Exploded View .......................................................

200

Removal and Installation  .......................................

200

Inspection ..............................................................

202

HIGH PRESSURE FUEL PUMP AND FUEL 
HOSE ...............................................................

203

Exploded View .......................................................

203

Removal and Installation  .......................................

203

Inspection ..............................................................

207

FUEL INJECTOR  ............................................

208

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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