Nissan Juke F15. Manual - part 682

EM-282

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

OIL PAN (UPPER)

OIL PAN (UPPER)

Exploded View

INFOID:0000000012197441

Removal and Installation

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REMOVAL

1.

O-ring

2.

Oil pan (upper)

3.

Oil pump drive chain tensioner

4.

Oil pump drive chain

5.

Crankshaft sprocket

6.

Oil pump sprocket

7.

O-ring

8.

Oil pump

9.

Oil pan drain plug

10. Drain plug washer

11. Oil pan (lower)

12. O-ring

13. Oil filter

14. Oil filter stud

15. O-ring

16.

Engine oil pressure control solenoid 
valve

17. O-ring

18. Oil level gauge guide

19. Oil level gauge

20. Crankshaft position sensor

21. O-ring

22. Gasket

23. Plug

24. Rear oil seal

A.

Refer to 

LU-27

.

B.

Oil pan side

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

 : Sealing point

 : Should be lubricated with oil.

,  : Indicates that the parts is connected at points with same symbols in actual vehicle.

JSBIA5724GB

OIL PAN (UPPER)

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1. Remove oil pan (lower). Refer to 

EM-200, "Exploded View"

.

2. Remove oil filter. Refer to 

LU-27, "Removal and Installation"

.

3. Remove the front cover, timing chain, oil pump drive chain, and parts related to the drive chain. Refer to

EM-248, "Exploded View"

.

4. Remove the oil level gauge and oil level gauge guide.
5. Remove the oil pump if necessary. Refer to 

LU-35, "Removal and Installation"

.

NOTE:

This work is not necessary when only the oil pan (upper) is removed.

6. Remove oil pan (upper) according to the following procedure.
a. Loosen oil pan (upper) mounting bolts in the reverse order of the

numerical order shown in the figure.

b. Insert a flat-bladed offset screwdriver or an equivalent into the

location shown by the arrow (

) in the figure, and open up a

clearance between the oil pan (upper) and cylinder block.

CAUTION:

• Never damage the mounting surface.

• A liquid gasket more adhesive than previous types is

applied when shipped, so never force it off of a position

not specified using a screwdriver or an equivalent.

c. Cut off the liquid gasket using a seal cutter [SST: KV10111100

(J-37228)] and remove the oil pan (upper).

7. Remove rear oil seal from crankshaft.

INSTALLATION

1. Install oil pan (upper) according to the following procedure.
a. Use a scraper or an equivalent (A) and remove the old liquid

gasket that remains on the mounting surface of the oil pan

(upper).

In the same way, remove the old liquid gasket that remains on

the mounting surface of the cylinder block.

CAUTION:

Never damage the mounting surface.

: Engine front

JPBIA4427ZZ

: Engine front

JPBIA4428ZZ

JPBIA4429ZZ

EM-284

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

OIL PAN (UPPER)

b. Apply a continuous bead of liquid gasket (D) (ThreeBond 1217H

or equivalent) to the position shown in the figure, while checking

for overlaps. Refer to 

EM-154, "Liquid Gasket"

.

CAUTION:

• The  , as shown in the figure, indicates the locations

where liquid gasket should be applied to the outside of

the bolt holes.

• After applying liquid gasket, install quickly without wait-

ing. (Install within 5 minutes.)

c.

Install the O-ring into the installation groove on the cylinder block, and install the oil pan (upper) onto the

cylinder block. Do not allow the O-ring to become displaced.

CAUTION:

Always replace O-ring with a new one.

d. Tighten the mounting bolts in the numerical order shown in the

figure.

2. Install rear oil seal according to the following procedure:

CAUTION:

• Complete installation of the rear oil seal within 5 minutes after installing the oil pan (upper).

• Always replace rear oil seal with a new one.

• Never touch oil seal lip.

a. Wipe off any liquid gasket protruding to the rear oil seal mounting part of oil pan (upper) and cylinder block

using a spatula.

b. Apply engine oil to the rear oil seal joint.
c.

Press-fit the rear oil seal using a drift with an outer diameter of

approximately 

φ115 mm (4.5 in) and an inner diameter of

approximately 

φ90 mm (3.5 in) (commercial service tool).

1

: Oil pan (upper)

A

: 2 mm (0.08 in) or more protruded to outside

B

: 2 mm (0.08 in) or more protruded to rear oil seal mount-
ing side

c

: 5.5 – 7.5 mm (0.217 – 0.295 in)

e

: 

φ4.0 – 5.0 mm (0.157 – 0.197 in)

: Engine front

: Engine outside

JSBIA1186ZZ

: Engine front

JPBIA4427ZZ

JPBIA4414ZZ

OIL PAN (UPPER)

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• Press-fit to the dimensions specified in the figure.

CAUTION:

• Never touch the grease applied to the oil seal lip.

• Never damage the rear oil seal mounting parts on the oil

pan (upper) and cylinder lock, or the crankshaft.

• Press-fit straight, while checking that the oil seal does not

curl or tilt.

NOTE:

The standard surface of the dimension is the rear end surface of cylinder block.

3. Install the oil pump sprocket, oil pump drive chain (for oil pump/balancer unit), and chain tensioner (for oil

pump/balancer unit). Refer to 

EM-248, "Exploded View"

.

4. Install removed parts in the reverse order of removal.

CAUTION:

Fill with engine oil 30 minutes or more after the oil pan (lower) is installed.

Inspection

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INSPECTION AFTER INSTALLATION

• Check the engine oil level. Refer to 

LU-28, "Inspection"

. 

• With engine warmed up, check for engine oil leakage. Refer to 

LU-28, "Inspection"

. 

1

: Rear oil seal

A

: Cylinder block rear end sur-
face

PBIC3149J