Nissan Juke F15. Manual - part 612

 

  Index      Nissan     Nissan Juke F15 (2015 year) - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  610  611  612  613   ..

 

 

Nissan Juke F15. Manual - part 612

 

 

EM-2

AWD : Removal and Installation  .............................

37

TURBOCHARGER ............................................

40

Exploded View ........................................................

40

Removal and Installation  ........................................

40

Inspection ...............................................................

41

EXHAUST MANIFOLD  ......................................

44

Exploded View ........................................................

44

Removal and Installation  ........................................

44

Inspection ...............................................................

45

OIL PAN (LOWER)  ............................................

46

Exploded View ........................................................

46

Removal and Installation  ........................................

47

Inspection ...............................................................

48

HIGH PRESSURE FUEL PUMP AND FUEL 
HOSE .................................................................

49

Exploded View ........................................................

49

Removal and Installation  ........................................

49

Inspection ...............................................................

53

FUEL INJECTOR AND FUEL TUBE .................

54

Exploded View ........................................................

54

Removal and Installation  ........................................

54

Inspection ...............................................................

59

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................

60

Exploded View ........................................................

60

Removal and Installation  ........................................

60

UNIT REMOVAL AND INSTALLATION .....

62

ENGINE ASSEMBLY .........................................

62

2WD ...........................................................................

62

2WD : Exploded View .............................................

62

2WD : Removal and Installation  .............................

64

2WD : Inspection  ....................................................

67

AWD ..........................................................................

68

AWD : Exploded View  ............................................

68

AWD : Removal and Installation  .............................

68

AWD : Inspection ....................................................

71

UNIT DISASSEMBLY AND ASSEMBLY ....

72

ENGINE STAND SETTING ................................

72

Setting ....................................................................

72

ENGINE UNIT  ....................................................

74

Disassembly ...........................................................

74

Assembly ................................................................

74

DRIVE BELT AUTO TENSIONER AND IDLER 
PULLEY .............................................................

75

Exploded View ........................................................

75

Removal and Installation  ........................................

75

TIMING CHAIN  ..................................................

76

Exploded View  ........................................................

76

Removal and Installation .........................................

77

Inspection ................................................................

86

CAMSHAFT .......................................................

88

Exploded View  ........................................................

88

Removal and Installation .........................................

89

Inspection ................................................................

92

OIL SEAL ...........................................................

97

VALVE OIL SEAL  .....................................................

97

VALVE OIL SEAL : Removal and Installation  .........

97

FRONT OIL SEAL  .....................................................

98

FRONT OIL SEAL : Removal and Installation  ........

98

REAR OIL SEAL  .......................................................

98

REAR OIL SEAL : Removal and Installation ...........

98

CYLINDER HEAD .............................................

100

Exploded View  ......................................................

100

Removal and Installation .......................................

101

Disassembly and Assembly  ..................................

102

Inspection ..............................................................

107

OIL PAN (UPPER) ............................................

110

Exploded View  ......................................................

110

Removal and Installation .......................................

111

Inspection ..............................................................

113

CYLINDER BLOCK  ..........................................

114

Exploded View  ......................................................

114

Disassembly and Assembly  ..................................

115

Inspection ..............................................................

123

HOW TO SELECT PISTON AND BEARING  ...

133

Description ............................................................

133

Piston ....................................................................

133

Connecting Rod Bearing .....................................

134

Main Bearing ........................................................

136

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

139

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

139

General Specification ............................................

139

Drive Belt  ..............................................................

139

Spark Plug  ............................................................

139

Exhaust Manifold  ..................................................

140

Turbocharger ........................................................

140

Camshaft ...............................................................

140

Cylinder Head  .......................................................

142

Cylinder Block  .......................................................

144

Connecting Rod Bearing .......................................

148

Main Bearing .........................................................

148

MR EXCEPT FOR NISMO RS MODELS

PRECAUTION ...........................................

150

PRECAUTIONS  ................................................

150

EM-3

C

D

E

F

G

H

I

J

K

L

M

EM

A

N

O

P

Precautions for Removing Battery Terminal  .........

150

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

150

Precaution for Procedure without Cowl Top Cover 

..

151

Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect  .................................

151

Special Cautions to Ensure the Safe Disposal of 
Sodium-filled Exhaust Valves ................................

152

Precaution for Handling High Pressure Fuel Sys-
tem ........................................................................

153

Precautions For Engine Service ............................

153

Parts Requiring Angle Tightening  .........................

154

Liquid Gasket  ........................................................

154

PREPARATION .........................................

156

PREPARATION ................................................

156

Special Service Tools ............................................

156

Commercial Service Tools  ....................................

158

Service Parts .........................................................

159

SYSTEM DESCRIPTION  ...........................

160

COMPONENT PARTS  .....................................

160

Engine Cover  ........................................................

160

Air Cleaner and Air Duct  .......................................

160

Electric Throttle Control Actuator  ..........................

160

Intake Manifold ......................................................

161

Fuel Injector  ..........................................................

161

Exhaust Manifold and Turbocharger Assembly  ....

161

Charge air cooler ...................................................

161

Catalyst Converter  ................................................

161

Drive Belt ...............................................................

162

High-pressure Fuel Pump  .....................................

163

Rocker Cover  ........................................................

163

Camshaft Sprocket ................................................

163

Camshaft ...............................................................

163

Valve .....................................................................

165

Cylinder Head  .......................................................

166

Front Cover  ...........................................................

167

Timing Chain  .........................................................

167

Crankshaft Pulley  ..................................................

168

Crankshaft .............................................................

169

Piston ....................................................................

169

Connecting Rod  ....................................................

169

Cylinder Block  .......................................................

170

Front Oil Seal  ........................................................

171

Rear Oil Seal .........................................................

171

Oil Pan  ..................................................................

171

Engine Mount  ........................................................

171

STRUCTURE AND OPERATION .....................

174

Main Motor System  ...............................................

174

Valves ...................................................................

176

Intake/Exhaust System  .........................................

177

BASIC INSPECTION  .................................

179

CAMSHAFT VALVE CLEARANCE  .................

179

Inspection and Adjustment  ....................................

179

COMPRESSION PRESSURE  .........................

182

Inspection ..............................................................

182

SYMPTOM DIAGNOSIS  ............................

183

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .........................

183

Diagnosis Chart By Symptom ................................

183

PERIODIC MAINTENANCE  ......................

185

DRIVE BELT  ...................................................

185

Exploded View .......................................................

185

Removal and Installation  .......................................

185

Inspection ..............................................................

186

Adjustment .............................................................

186

AIR CLEANER FILTER ...................................

187

Exploded View .......................................................

187

Removal and Installation  .......................................

187

Inspection (Viscous Paper Type) ...........................

188

SPARK PLUG  .................................................

189

Exploded View .......................................................

189

Removal and Installation  .......................................

189

Inspection ..............................................................

190

REMOVAL AND INSTALLATION .............

191

ENGINE COVER  .............................................

191

Exploded View .......................................................

191

Removal and Installation  .......................................

191

AIR CLEANER AND AIR DUCT  .....................

192

Exploded View .......................................................

192

Removal and Installation  .......................................

192

Inspection ..............................................................

193

CHARGE AIR COOLER ..................................

194

Exploded View .......................................................

194

Removal and Installation  .......................................

194

Inspection ..............................................................

195

INTAKE MANIFOLD  .......................................

197

Exploded View .......................................................

197

Removal and Installation  .......................................

197

Inspection ..............................................................

199

OIL PAN (LOWER)  .........................................

200

Exploded View .......................................................

200

Removal and Installation  .......................................

200

Inspection ..............................................................

202

HIGH PRESSURE FUEL PUMP AND FUEL 
HOSE ...............................................................

203

Exploded View .......................................................

203

Removal and Installation  .......................................

203

Inspection ..............................................................

207

FUEL INJECTOR  ............................................

208

EM-4

Exploded View .......................................................

208

Removal and Installation  .......................................

208

Inspection ..............................................................

213

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .......................................................

214

Exploded View .......................................................

214

Removal and Installation  .......................................

214

UNIT REMOVAL AND INSTALLATION ....

216

ENGINE ASSEMBLY .......................................

216

2WD ..........................................................................

216

2WD : Exploded View ............................................

216

2WD : Removal and Installation  ............................

217

2WD : Inspection  ...................................................

220

AWD .........................................................................

221

AWD : Exploded View  ...........................................

221

AWD : Removal and Installation  ............................

221

AWD : Inspection ...................................................

224

UNIT DISASSEMBLY AND ASSEMBLY ...

225

ENGINE STAND SETTING ..............................

225

Installation .............................................................

225

ENGINE UNIT  ..................................................

226

Disassembly and Assembly ...................................

226

FLYWHEEL ......................................................

227

Exploded View .......................................................

227

Removal and Installation  .......................................

227

Inspection ..............................................................

227

DRIVE PLATE ..................................................

229

Exploded View .......................................................

229

Removal and Installation  .......................................

229

Inspection ..............................................................

230

DRIVE BELT AUTO TENSIONER AND IDLER 
PULLEY ...........................................................

231

Exploded View .......................................................

231

Removal and Installation  .......................................

231

CATALYST ......................................................

232

2WD ..........................................................................

232

2WD : Exploded View ............................................

232

2WD : Removal and Installation  ............................

232

AWD .........................................................................

234

AWD : Exploded View  ...........................................

235

AWD : Removal and Installation  ............................

235

EGR SYSTEM ..................................................

238

Exploded View .......................................................

238

Removal and Installation  .......................................

239

Disassembly and Assembly ...................................

240

Inspection ..............................................................

241

EXHAUST MANIFOLD AND TURBOCHARG-
ER ASSEMBLY  ................................................

242

Exploded View  ......................................................

242

Removal and Installation .......................................

243

Inspection ..............................................................

244

TIMING CHAIN  .................................................

248

Exploded View  ......................................................

248

Removal and Installation .......................................

249

Inspection ..............................................................

259

CAMSHAFT ......................................................

260

Exploded View  ......................................................

260

Removal and Installation .......................................

261

Inspection ..............................................................

264

OIL SEAL ..........................................................

269

VALVE OIL SEAL  ...................................................

269

VALVE OIL SEAL : Removal and Installation  .......

269

FRONT OIL SEAL  ...................................................

270

FRONT OIL SEAL : Removal and Installation  ......

270

REAR OIL SEAL  .....................................................

270

REAR OIL SEAL : Removal and Installation .........

271

CYLINDER HEAD .............................................

272

Exploded View  ......................................................

272

Removal and Installation .......................................

273

Disassembly and Assembly  ..................................

275

Inspection ..............................................................

279

OIL PAN (UPPER) ............................................

282

Exploded View  ......................................................

282

Removal and Installation .......................................

282

Inspection ..............................................................

285

CYLINDER BLOCK  ..........................................

286

Exploded View  ......................................................

286

Disassembly and Assembly  ..................................

287

Inspection ..............................................................

294

HOW TO SELECT PISTON AND BEARING  ...

304

Selective-fit Service Parts  .....................................

304

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

311

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

311

General Specification ............................................

311

Drive Belt  ..............................................................

312

Air Cleaner  ............................................................

312

Spark Plug  ............................................................

312

Exhaust Manifold  ..................................................

312

Camshaft ...............................................................

312

Cylinder Head  .......................................................

314

Cylinder Block  .......................................................

317

Connecting Rod Bearing .......................................

321

Main Bearing .........................................................

321

PRECAUTIONS

EM-5

< PRECAUTION >

[MR FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

EM

N

P

O

PRECAUTION

PRECAUTIONS

Precautions for Removing Battery Terminal

INFOID:0000000012958640

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000012197228

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc to prevent damage to

windshield.

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000012197229

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

PIIB3706J

 

 

 

 

 

 

 

Content   ..  610  611  612  613   ..