Nissan Juke F15. Manual - part 144

REPAIRING HIGH STRENGTH STEEL

BRM-9

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2. Precautions in spot welding HSS

This work should be performed under standard working condi-

tions. Always note the following when spot welding HSS:

• The electrode tip diameter must be sized properly according to

the metal thickness.

• The panel surfaces must fit flush to each other, leaving no

gaps.

• Follow the specifications for the proper welding pitch.

Unit: mm (in)

Handling of Ultra High Strength Steel Plate Parts

INFOID:0000000012199824

PROHIBITION OF CUT AND CONNECTION

Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high

strength steel plate (ultra high strength steel plate). 

The front floor assembly must be replaced if this part is damaged. 

PIIA0146E

PIIA0147E

Thickness (T)

Minimum pitch (L)

0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)

10 (0.39) or more
12 (0.47) or more
18 (0.71) or more
20 (0.79) or more
27 (1.06) or more
31 (1.22) or more

JSKIA0781ZZ

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REPAIRING MATERIAL

PREPARATION

REPAIRING MATERIAL

Foam Repair

INFOID:0000000012199825

During factory body assembly, foam insulators are installed in certain body panels and locations around the

vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.

URETHANE FOAM APPLICATIONS

Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.

Read instructions on product for fill procedures.

Example of foaming agent filling operation procedure

1. Fill procedures after installation of service part.
a. Eliminate foam material remaining on vehicle side.
b. Clean area after eliminating form insulator and foam material.
c.

Install service part.

d. Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.

2. Fill procedures before installation of service part.
a. Eliminate foam material remaining on vehicle side.
b. Clean area after eliminating foam insulator and foam material.
c.

Fill foam material on wheelhouse outer side.

<Urethane foam for foaming agent>

3M™ Automix™ Flexible Foam 08463 or equiva-
lent

1.

Urethane foam

A.

Nozzle insert hole

: Vehicle front

JSKIA0129GB

REPAIRING MATERIAL

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NOTE:

Fill enough to close gap with service part while avoiding flange

area.

d. Install service part.

NOTE:

Refer to label for information on working times.

1.

Urethane foam

A.

Fill while avoiding flange area

: Vehicle front

JSKIA0130GB

BRM-12

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BODY COMPONENT PARTS

BODY COMPONENT PARTS

Underbody Component Parts (2WD Models)

INFOID:0000000012199826

: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections
: Both sided anti-corrosive steel and HSS sections

JSKIA2193ZZ