Nissan Tiida C11. Manual - part 55

 

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Nissan Tiida C11. Manual - part 55

 

 

REAR DISC BRAKE

BR-27

< ON-VEHICLE REPAIR >

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REAR DISC BRAKE

Component

INFOID:0000000001724666

WARNING:

Clean dust on caliper and brake pad with a vacuum dust collector. Do not blow with compressed air.

CAUTION:

• While removing cylinder body, never depress the brake pedal because the piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or

replacement of the cylinder body. In this case, hang cylinder body with a wire so that brake hose is
not under tension.

• Do not damage piston boot.
• Always replace shims and shim covers as a set when replacing brake pads.
• Keep the rotor clean of brake fluid.
• Burnish the brake contact surfaces when refinishing or replacing brake rotors, after replacing pads

or linings, or if a soft pedal occurs at very low mileage. Refer to 

BR-29, "Brake Burnishing"

.

1.

Connecting bolt

2.

Brake hose

3.

Copper washer

4.

Cap

5.

Air bleeder

6.

Sliding pin

7.

Cylinder body

8.

Piston seal

9.

Piston

10.

Piston boot

11.

Retaining ring

12.

Inner shim cover

13.

Inner shim

14. Inner pad

15.

Pad retainer

16.

Outer pad

17. Outer shim

18.

Outer shim cover

19.

Sliding pin boot

20. Torque member bolts

21.

Torque member

: Front

: Brake fluid

1: M-77 grease

2: M7439 grease

3: Rubber grease

AWFIA0085GB

BR-28

< ON-VEHICLE REPAIR >

REAR DISC BRAKE

Removal and Installation of Brake Pad

INFOID:0000000001724667

REMOVAL

1.

Remove master cylinder reservoir cap.

2.

Remove tires from vehicle with power tool.

3.

Remove bottom sliding pin bolt.

4.

Hang cylinder body with a wire, and remove pads, pad retainers,
shims from torque member.

INSTALLATION

1.

Apply M-77 grease or equivalent between pad plate and shim, shim and shim cover, and shim cover and
piston. Refer to 

MA-19, "Fluids and Lubricants"

.

2.

Attach the inner shim and shim cover to the inner pad, and the outer shim and outer shim cover to the
outer pad.

3.

Apply M7439 grease or equivalent to pad contact surface of pad retainers.

4.

Attach the pad retainers and pads to the torque member.

5.

Push the piston in so that the pad is firmly attached and attach the cylinder body to the torque member.
NOTE:
Using a disc brake piston tool (commercial service tool), makes it easier to push in the piston.

CAUTION:

By pushing in the piston, the brake fluid returns to the master cylinder reservoir tank. Watch the
level of the surface of the reservoir tank.

6.

Install the sliding pin bolt and tighten to the specification. Refer to 

BR-27, "Component"

.

7.

Inspect brake fluid level, then install master cylinder reservoir cap.

8.

Check brake for drag.

9.

Attach the tires to the vehicle. Refer to 

WT-6, "Rotation"

.

CAUTION:

Burnish the brake contact surfaces when refinishing or replacing brake rotors, after replacing
pads or linings, or if a soft pedal occurs at very low mileage. Refer to 

BR-29, "Brake Burnishing"

.

Removal and Installation of Brake Caliper Assembly

INFOID:0000000001724668

REMOVAL

1.

Remove master cylinder reservoir cap.

2.

Remove tires from vehicle using power tool.

SBR042C

REAR DISC BRAKE

BR-29

< ON-VEHICLE REPAIR >

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3.

Drain brake fluid. Refer to 

BR-8, "Bleeding Brake System"

.

4.

Remove connecting bolt and torque member bolts using power tool, and remove cylinder body.

5.

Remove caliper and disc rotor. If the disc rotor cannot be removed, remove as follows:
• Make sure parking brake lever is completely disengaged.
• Hold down the disc rotor with the wheel nut and remove the

adjuster hole plug.

• Insert a flat-bladed screwdriver through the plug opening and

rotate the star wheel on the adjuster assembly in the direction
shown to loosen and retract the brake shoes.

• Prior to removing disc rotor, make alignment mark using a

marker between the hub and disc rotor.

• Remove wheel nut and rotor.

INSTALLATION

CAUTION:

• Refill with new brake fluid. Refer to 

MA-19, "Fluids and Lubricants"

.

• Never reuse drained brake fluid.

1.

Install disc rotor.
• Align marks made during removal on the hub and disc rotor.

2.

Install cylinder body to the vehicle, and tighten torque member bolts to the specification. Refer to 

BR-27,

"Component"

.

CAUTION:

Before installing cylinder body to the vehicle, wipe off oil and grease on washer seats on axle
assembly and mounting surface of cylinder body.

3.

Install brake hose to cylinder body and tighten connecting bolt to the specification. Refer to 

BR-27, "Com-

ponent"

.

CAUTION:

• Do not reuse the copper washer for connecting bolts.
• Securely attach brake hose to protrusion on cylinder body.

4.

Add new brake fluid and bleed air. Refer to 

BR-8, "Bleeding Brake System"

.

5.

Install master cylinder reservoir cap.

6.

Adjust the parking brake. Refer to 

PB-4, "On-Vehicle Service"

.

7.

Attach the tires to the vehicle. Refer to 

WT-6, "Rotation"

.

CAUTION:

Burnish the brake contact surfaces when refinishing or replacing brake rotors, after replacing pads, or
if a soft pedal occurs at very low mileage. Refer to 

BR-29, "Brake Burnishing"

.

Brake Burnishing

INFOID:0000000001724670

Burnish the brake contact surface according to the following procedure after refinishing or replacing rotors,
after replacing pads, or if a soft pedal occurs at very low mileage.

CAUTION:

Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1.

Drive the vehicle on a straight smooth road at 50 km/h (31 MPH).

2.

Use medium brake pedal /foot effort to bring the vehicle to a complete stop from 50 km/h (31 MPH).
Adjust brake pedal /foot pressure such that vehicle stopping time equals 3 to 5 seconds.

3.

To cool the brake system, drive the vehicle at 50 km/h (31 MPH) for 1 minute without stopping.

4.

Repeat steps 1 to 3, 10 times or more to complete the burnishing procedure.

WFIA0018E

BR-30

< DISASSEMBLY AND ASSEMBLY >

BRAKE MASTER CYLINDER

DISASSEMBLY AND ASSEMBLY

BRAKE MASTER CYLINDER

Disassembly and Assembly

INFOID:0000000001717016

COMPONENTS

NOTE:
LHD shown RHD similar.

DISASSEMBLY

CAUTION:

While working, cover primary piston rod with cloth to prevent it from being damaged.

1.

Secure flange of cylinder body in vise as shown.

CAUTION:

• Use copper plate or cloth to cover flange when securing

in vise.

• When securing master cylinder assembly in a vise, be

sure not to over-tighten.

1.

Reservoir cap

2.

Oil filter

3.

Reservoir tank

4.

Grommet

5.

Piston stopper

6.

Cylinder body

7.

Pin

8.

Brake fluid level switch connector

9.

O-ring

10.

Secondary piston assembly

11.

Primary piston assembly

12.

Plate

13.

Guide assembly

14.

Snap ring

:

PBC (Poly Butyl Cuprysil) grease 
or silicone-based grease

:

Brake fluid

Refer to GI section 

GI-3

  for symbol marks unless shown.

SFIA3094E

WFIA0514E

 

 

 

 

 

 

 

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