Mitsubishi Outlander XL. Manual - part 583

 

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Mitsubishi Outlander XL. Manual - part 583

 

 

Terminal
No.

Check item

Check condition

Normal condition

3

Electronic

 control

coupling solenoid power
supply

Always

Battery voltage

4

Ignition  power  supply
voltage

Ignition switch: ON

Battery voltage

Ignition switch: OFF

0 V

9

Electronic

 control

coupling

 solenoid

current monitor value

Drive mode selector: AWD

Perform a test run of the vehicle.

0 to 5 A

10

Earth

Always

0 V

14

Drive  mode  selector
FWD signal

Ignition  switch:
ON

Drive mode selector: FWD 0 V
Drive mode selector: AWD
or LOCK

Battery voltage

16

Drive  mode  selector
LOCK signal

Ignition  switch:
ON

Drive mode selector: LOCK 0 V
Drive  mode  selector:  FWD
or AWD

Battery voltage

ON-VEHICLE SERVICE

CHECK OF ELECTRONIC CONTROL COUPLING

M12704100040USA0000010000

SIMPLE OPERATION CHECK OF ELECTRONIC

CONTROL COUPLING

1.

Raise the vehicle.

ZC3051070000

Marking

2.

Mark  the  front  and  rear  tires  for  easy  identification  of  tire
rotation.

3.

Adjust the parking brake lever to the normal conditions. (Refer
to  GROUP  36  -  On-vehicle  Service,  Parking  Brake  Lever
Stroke Check and Adjustment P.36-11.)

4.

Pull the parking brake pedal by two notches.

NOTE: 

Activating the parking brake slightly prevents the

drive force transferring to the rear wheels by a friction
in the electronic control coupling. If the following FWD
mode is checked without the parking brake activation, the
drive force is transferred to the rear wheels by a
friction in the electronic control coupling.

5.

Start the engine, and move the shift lever into the D position.

6.

Depress  the  accelerator  pedal  gradually,  and  maintain  the
vehicle speed at approximately 10 km/h (6.0 mph).

7.

Switch the drive mode selector to the FWD mode, and check
that the rear wheels are under FWD control. (At this time, the
AWD/LOCK  indicators  in  the  combination  meter  do  not
illuminate.)

ELECTRONIC CONTROL AWD

27C-91

ON-VEHICLE SERVICE

8.

Stop the engine.

9.

Start  the  engine  again,  and  move  the  shift  lever  into  the  D
position.

10.

Depress the accelerator pedal gradually, and maintain the
vehicle speed at approximately 10 km/h (6.0 mph).

The following checks in the AWD mode must be completed
within one minute in total to protect the AWD drive system
components and parking brake.

11.

Switch the drive mode selector to the AWD mode, and check
that  the  rear  wheels  are  rotating.  (At  this  time,  the  AWD
indicator in the combination meter illuminates.)

After the above checks are completed, if the rear wheel rotation
satisfies  the  above  conditions,  it  is  judged  that  the  electronic
control  coupling  operates  correctly.  If  the  rear  wheel  rotation
does  not  satisfy  the  above  conditions,  replace  the  electronic
control coupling. (Refer to P.27C-94.)

RESISTANCE MEASUREMENT BETWEEN

ELECTRONIC CONTROL COUPLING SOLENOID

CONNECTOR TERMINALS

1

2

ZC3052000000

D-119

Electronic
control coupling

Disconnect the D-119 connector, and measure the resistance
value between the connector terminals on the electronic control
coupling  side.  If  the  measured  resistance  value  is  out  of  the
standard  value  range,  replace  the  electronic  control  coupling.
(Refer to P.27C-94.)

Standard value: 2.2 - 4.0 ohm

AWD-ECU

REMOVAL AND INSTALLATION

M12704100042USA0000010000

Pre-removal and post-installation operation
Removal and installation of the bottom cover assembly and glove box (Refer to GROUP 52A - Instrument Panel Assembly .)

27C-92

ELECTRONIC CONTROL AWD

AWD-ECU

ZC3061930000

AWD-ECU

13 ± 2 N·m
111 ± 22 in-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

DRIVE MODE SELECTOR

REMOVAL AND INSTALLATION

M12704100044USA0000010000

ZC6000130000

Drive mode
selector

Refer to GROUP 52A - Instrument Panel Assembly .

ELECTRONIC CONTROL AWD

27C-93

DRIVE MODE SELECTOR

DRIVE MODE SELECTOR CHECK

M12704100045USA0000010000

ZC3052090000

Switch position

Terminal
number

Normal
conditions

FWD

1 - 2

Continuity
exists (2 ohm
or less).

AWD

-

No continuity

LOCK

2 - 3

Continuity
exists (2 ohm
or less).

ELECTRONIC CONTROL COUPLING

REMOVAL AND INSTALLATION

M12704100047USA0000010000

ZC6004980000 

1

2

3

4

5

52 ± 2 N·m
38 ± 2 ft-lb

48 ± 6 N·m
36 ± 4 ft-lb

9.8 ± 1.96 N·m
87 ± 17 in-lb

Elect ronic  
cont rol
coupling side

Dif ferentia l
side

Semi-drying sealant: 
3M     AAD PART NO. 8672, 8679, 8678, 
8661, 8663 or equivalent

Removal steps

1.

Propeller  shaft  assembly  (Refer  to
GROUP 25 - Propeller Shaft P.25-5.)

2.

Cover

3.

Vacuum hose connection

4.

Connector connection

A

5.

Electronic control coupling

27C-94

ELECTRONIC CONTROL AWD

DRIVE MODE SELECTOR

 

 

 

 

 

 

 

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