Mitsubishi Outlander XL. Manual - part 558

 

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Mitsubishi Outlander XL. Manual - part 558

 

 

Assembly steps

24. Differential side bearing spacer
25. Differential case assembly

>>J<<

·

Final drive gear backlash adjustment

26. Vent plug
27. Differential cover assembly
28. Washer

Assembly steps

29. Electronic control coupling
30. Gasket
31. Drain plug
32. Gasket
33. Filler plug

 

Required Special Tools:

MB990810: Side Bearing Puller

MB990829: Pinion & Side Bearing Installer

MB990930: Installer Adapter

MB990934: Installer Adapter

MB990938: Bar

MB991115: Oil Seal Installer

MB991180: Bush Remover & Installer Base

MB992111: Side Bearing Holder

MB992112: Lock Nut Wrench

MB992113: Drive Pinion Holder

MB992115: Dummy Pinion Gauge body

MB992116: Dummy Pinion Gauge Head

MB992117: Cylinder Gauge

MB992128: Hex Socket Head Bolt

MD998816: Installer Adapter

 

REAR AXLE<AWD>

27B-35

DIFFERENTIAL CARRIER ASSEMBLY

LUBRICANT/SEALANT APPLICATION POINTS

ZC6000030000

TM

TM

Adhesive: 
3M     AAD PART NO. 8730,   
8731 or equivalent

Semi-drying sealant: 
3M     AAD PART NO. 8672, 8679, 8678, 8661, 8663
or equivalent

Vent plug

2    3 mm (0.08    0.12 in)
(Bead diameter)

TM

Semi-drying sealant: 
3M     AAD Part No. 8672, 8679, 8678, 8661, 8663
or equivalent

Electronic control
coupling side

Differential side

27B-36

REAR AXLE<AWD>

DIFFERENTIAL CARRIER ASSEMBLY

ASSEMBLY SERVICE POINT

>>A<< OIL SEAL PRESS-FITTING

ZC3051480000

MB990938

MB991115

Use special tools MB990938 and MB991115 to press-fit the oil
seal.

 

>>B<< DRIVE PINION REAR BEARING OUTER RACE
PRESS-FITTING

ZC3051490000

MB990938

MB990934

Use  special  tools  MB990934  and  MB990938  to  press-fit  the
drive pinion rear bearing outer race.

 

>>C<< DRIVE PINION FRONT BEARING OUTER RACE
PRESS-FITTING

ZC3051500000

MB990938

MB990930

Use  special  tools  MB990930  and  MB990938  to  press-fit  the
drive pinion front bearing outer race.

 

>>D<< DRIVE PINION HEIGHT ADJUSTMENT
Adjust the drive pinion height in the following steps.

REAR AXLE<AWD>

27B-37

DIFFERENTIAL CARRIER ASSEMBLY

ZC3051510000

MB992116,
MB992128

MB992115

1.

Use special tools MB992115, MB992116 and MB992128 to
assemble the drive pinion front and rear bearing inner races
onto the differential carrier:

The bearing must be free from gear oil.

ZC6000040000

MB992115

2.

Measure the drive pinion rotation torque.

Standard value:

Bearing
division

Bearing
lubrication

Rotation torque
N·m (in-lb)

New

None
(coated

 with

rust inhibitor oil)

0.7  -  1.0  (6.20  -
8.85)

NOTE: 

After seating the bearing, measure the rotation

torque.

ZC3064430000

MB992117

A

MB992111

MB992116,
MB992128

Cut-off
part

Shim

3.

Set  special  tool  MB992117  on  the  differential  carrier  side
bearing, and use special tool MB992111 to assemble it onto
the differential carrier.
Make  sure  that  the  cut-off  part  of  the  cylinder  gauge  is
positioned as shown in the figure, and the cylinder gauge is
closely contacted with the side bearing.

Tightening torque: 23 ± 3 N·m (17 ± 2 ft-lb)

4.

Select the drive pinion rear shim(s) that corresponds to the
gap between the special tools.

1. Clean the side bearing.
2. When setting the special tool, make sure that its cut-off
part is positioned as shown in the figure, and it is closely
contacted with the side bearing.
3. Try to minimize the number of the drive pinion rear shim
(s) to be used.

ZC3021070000

MD998816

MD998816

Drive pinion
rear shim

5.

Fit the selected drive pinion rear shim(s) onto the drive pinion.
Use special tool MD998816 to press-fit the drive pinion rear
bearing inner race.

 

>>E<< DRIVE PINION ROTATION TORQUE ADJUSTMENT/
OIL SEAL PRESS-FITTING
Adjust the drive pinion rotation torque in the following steps:

27B-38

REAR AXLE<AWD>

DIFFERENTIAL CARRIER ASSEMBLY

 

 

 

 

 

 

 

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