Mitsubishi Outlander XL. Manual - part 529

L1

L1

ZK604019AA00

Drive 
plates

Driven 
plates

Retaining plate

Retaining plate

ZK602289AA00

L2

ZK602290AA00

L3

26.

Measure  the  clearance  (A)  of  the  2-6  brake  using  the
following  procedure.  Refer  to  "SERVICE  DATA"  for  the
specified 2-6 brake clearance.

(1)

While  compressing  the  drive  plates,  driven  plates  and
retaining plate, measure thickness L1 of the pack.

(2)

Measure distance L2 from the end face of the transaxle
case to the snap ring.

When measuring L3, use the same straight bar as used
when L2 is measured.

(3)

Measure distance L3 from the end face of the side cover
to the 2-6 brake piston.

(4)

Calculate the clearance using the following formula.

Clearance = L2 - (L1 + L3)

(5)

Select an appropriate retainig plate so that the specified
clearance  is  obtained.  Refer  to  "SERVICE  DATA"  for
selecting the retaining plate.

AUTOMATIC TRANSAXLE OVERHAUL

23B-51

TRANSAXLE

ZK602214AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

27.

Install the needle bearing on the RR carrier assembly.

ZK602213AA00

28.

Install the RR sun gear on the rear side.

ZK602212AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

29.

Install the needle bearing on the RR sun gear on the rear
side.

ZK602211AA00

30.

Install the high clutch hub.

ZK602210AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

31.

Install the needle bearing on the reduction internal gear.

23B-52

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602209AA00

32.

Install the reduction internal gear on the high clutch hub.

ZK602208AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

33.

Install the needle bearing on the reduction internal gear.

ZK602207AA00

34.

Install the reduction carrier.

ZK602206AA00

35.

Install the reduction sun gear.

ZK603041AA00

Reduction 

Reduction

Spacer

Side cover

High clutch

drum

sun gear 

carrier 

A

Measure the end play at more than two locations and obtain
the average of the measurements.

36.

Measure  the  reduction  sun  gear  end  play  (A)  using  the
following  procedure.  Refer  to  "SERVICE  DATA"  for  the
specified reduction sun gear end play (A).

(1)

Measure distance L1 from the reduction carrier to the end
face of the transaxle case.

(2)

Measure  distance  L2  from  the  reduction  carrier  to  the
reduction sun gear.

AUTOMATIC TRANSAXLE OVERHAUL

23B-53

TRANSAXLE

ZK602292AA00

L1

ZK602293AA00

L2

ZK602294AA00

L3

(3)

Measure distance L3 from the end face of the side cover
to the end face of the high clutch support area.

(4)

Calculate the end play using the following formula.

End play = L3 - (L1 - L2) - Thickness of straight
bar - Thickness of spacer

(5)

Select  an  appropriate  spacer  so  that  the  specified  end
play is obtained. Refer to "SERVICE DATA" for selecting
the spacer.

ZK603043

Side cover

High clutch

Reduction

durm

carrier

AA00

A

ZK602292AA00

L1

Measure the end play at more than two locations and obtain
the average of the measurements.

37.

Measure  the  side  cover  end  play  (A)  in  the  following
procedure. Refer to "SERVICE DATA" for the specified side
cover end play (A).

(1)

Measure distance L1 from the reduction carrier to the end
face of the transaxle case.

(2)

Measure distance L2 from the end face of the side cover
to the needle bearing mounting surface.

(3)

Measure  distance  L3  from  the  contact  surface  with  the
needle bearing of the high clutch drum to the snap ring of
the cancel cover in the following procedure.

a.

Measure distance L4 from the high clutch drum edge to
the snap ring of the cancel cover.

b.

Measure height L5 of the high clutch drum.

c.

Measure  distance  L6  from  the  underside  of  the  high
clutch  drum  to  the  contact  surface  with  the  needle
bearing.

d.

Calculate L3 using the following formula.

23B-54

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE