Mitsubishi Outlander XL. Manual - part 527

ZK603583

MB992039

MB990590

AA00

96.

Using  the  Special  Tool,  remove  the  outer  race  of  the
differential side bearing from the transaxle case.

｠

Slid hammer puller (MB992039)

｠

Slide hammer (MB990590)

ASSEMBLY

｠

Refer to "GENERAL DESCRIPTION" for the meanings of
the symbols used in the illustration.

ZK602233AA00

MB991550

Never reuse the outer race.

1.

Using  the  Special  Tool  Bearing  outer  race  installer
(MB991550),  Install  the  outer  race  of  the  differential  side
bearing on the transaxle case.

ZK602234

MD998812

MD998813

MD998830

AA00

Never reuse the outer race.

2.

Using the Special Tool, install the outer race of the reduction
gear bearing on the transaxle case.

｠

Installer cap (MD998812)

｠

Installer 100 (MD998813)

｠

Installer adapter(MD998830)

ZK602237AA00

A

Reduction gear

Outer race

Converter housing

｠

Apply ATF to the bearing so that the interference can be
adjusted in a smooth condition.Square bolt

｠

Measure  the  end  play  at  more  than  two  locations  and
obtain the average of the measurements.

3.

Measure an interference (A) of the reduction gear assembly
in the following procedure. Refer to "SERVICE DATA" for the
interference of the reduction gear assembly.

(1)

Install the reduction gear assembly on the transaxle case.

(2)

Set the outer race on the reduction gear bearing.

(3)

Measure distance L1 from the outer race to the end face
of the transaxle case.

AUTOMATIC TRANSAXLE OVERHAUL

23B-43

TRANSAXLE

ZK602235AA00

ZK602236AA00

ZK603013AA00

L1

ZK603034AA00

L2

(4)

Place a block on the end face of the converter housing and
measure distance L2 to the reduction gear taper bearing
shim mounting surface.

(5)

Calculate distance L3 from the end face of the converter
housing to the outer race of the reduction gear assembly
from the following formula.

L3 = L2 - Height of block

(6)

Calculate the thickness of the reduction gear taper bearing
shim from the following formula.

Thickness of reduction gear taper bearing shim =
L3 - L1 + Interference

ZK602226AA00

Never reuse the reduction gear taper bearing shim.

4.

Install  a  selected  reduction  gear  taper  bearing  shim  on  the
converter  housing.  Refer  to  "SERVICE  DATA"  for  selecting
the reduction gear taper bearing shim.

23B-44

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602238

MD998812

MD998813

MD998830

AA00

Never reuse the outer race.

5.

Using the Special Tool, install the outer race of the reduction
gear bearing on the converter housing.

｠

Installer cap (MD998812)

｠

Installer 100 (MD998813)

｠

Installer adapter (MD998830)

ZK603014

A

AA00

Outer race

Differential assy

Converter housing

Transaxle case

　

｠

Apply ATF to the bearing so that the interference can
be adjusted in a smooth condition.

｠

Measure the end play at more than two locations and
obtain the average of the measurements.

ZK603015AA00

ZK603016AA00

ZK603032AA00

L1

6.

Measure an interference (A) of the differential assembly in the
following  procedure.  Refer  to  "SERVICE  DATA"  for  the
interference of the differential assembly.

(1)

Install the differential assembly on the transaxle case.

(2)

Set the outer race on the differential side bearing.

(3)

Measure distance L1 from the outer race to the end face
of the transaxle case.

(4)

Measure distance L2 from the end face of the converter
housing  to  the  differential  taper  bearing  shim  mounting
surface of the converter housing.

(5)

Calculate  the  thickness  of  the  differential  taper  bearing
shim from the following formula.

Thickness of differential taper bearing shim = L2 -
L1 + Interference

AUTOMATIC TRANSAXLE OVERHAUL

23B-45

TRANSAXLE

ZK602239AA00

L2

ZK603009AA00

Never reuse the differential taper bearing shim.

7.

Install  a  selected  differential  taper  bearing  shim  on  the
converter  housing.  Refer  to  "SERVICE  DATA"  for  selecting
the differential taper bearing shim.

ZK602240AA00

<F6AJ>

MB991550

Never reuse the outer race.

8.

Using  the  Special  Tool  Bearing  outer  race  Installer
(MB991550),  Install  the  outer  race  of  the  differential  side
bearing on the converter housing.

ZK602276AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

9.

Install an O-ring on the transaxle case.

AA00

ZK602201

Mounting bolts are Torx E18 bolts.

10.

Install the Output gear set. Refer to the table below or the
exploded view for tightening torque.

No. of bolts

10

Tightening torque: 38.5 N·m (28 ft-lb)

23B-46

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE