Mitsubishi Outlander XL. Manual - part 48

 

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Mitsubishi Outlander XL. Manual - part 48

 

 

GROUP 00

GENERAL <BODY AND CHASSIS>

CONTENTS

HOW TO USE THIS MANUAL..........

00-3

TROUBLESHOOTING GUIDELINES......

00-6

HOW TO USE TROUBLESHOOTING/
INSPECTION SERVICE POINTS.......

00-6

TROUBLESHOOTING CONTENTS........

00-6

HOW TO USE THE INSPECTION PROCEDURES
................................

00-9

CONNECTOR MEASUREMENT SERVICE POINTS
...............................

00-12

CONNECTOR INSPECTION SERVICE POINTS
...............................

00-14

HOW TO COPE WITH INTERMITTENT
MALFUNCTIONS...................

00-15

HOW TO TREAT PAST TROUBLE......

00-17

INSPECTION SERVICE POINTS FOR A BLOWN
FUSE...........................

00-18

VEHICLE IDENTIFICATION.........

00-18

VEHICLE IDENTIFICATION CODE PLATE
..............................

.00-20

PRECAUTIONS BEFORE SERVICE.....

00-26

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
...............................

00-26

HOW TO PERFORM VEHICLE IDENTIFICATION
NUMBER (VIN) WRITING...........

00-26

INITIALIZATION PROCEDURE FOR LEARNING
VALUE IN MFI ENGINE............

00-30

ENGINE IDLING LEARNING PROCEDURE
...............................

00-31

SERVICING ELECTRICAL SYSTEM. . . .

00-32

VEHICLE WASHING................

00-33

APPLICATION OF ANTI-CORROSION AGENTS
AND UNDERCOATS.................

00-33

SCAN TOOL (MULTI USE TESTER { M.U.T.-
III } SUB ASSEMBLY)............

00-33

CODING LIST....................

00-34

TOWING AND HOISTING............

00-42

GENERAL DATA AND SPECIFICATIONS
...............................

00-46

TIGHTENING TORQUE..............

00-48

LUBRICATION AND MAINTENANCE....

00-49

RECOMMENDED LUBRICANTS AND LUBRICANT
CAPACITIES TABLE..............

.00-51

SCHEDULED MAINTENANCE TABLE....

00-53

MAINTENANCE SERVICE............

00-56

1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTION, AND FUEL TANK FILLER TUBE
CAP) (CHECK FOR LEAKS).........

00-56

00-1

Continued on next page

2. FUEL HOSES (CHECK CONDITION)
...............................

00-56

3. AIR CLEANER ELEMENT (REPLACE)
..............................

.00-56

4. EVAPORATIVE EMISSION SYSTEM
(EXCEPT EVAPORATIVE EMISSION
CANISTER) (CHECK FOR CLOGGING)
..............................

.00-57

5. SPARK PLUGS (REPLACE).......

00-57

6. INTAKE AND EXHAUST VALVE CLEARANCE
<INTAKE SIDE ONLY> (INSPECT AND
ADJUST)........................

00-57

7. TIMING BELT (REPLACE).......

00-58

8. DRIVE BELT (FOR GENERATOR, WATER
PUMP, POWER STEERING OIL PUMP) (CHECK
CONDITION).....................

00-58

9. EXHAUST SYSTEM (CONNECTIONS
PORTION OF MUFFLER, MUFFLER PIPES AND
CONVERTER HEAT SHIELDS) (CHECK AND
SERVICE AS REQUIRED)...........

00-61

10. ENGINE OIL (CHANGE)........

00-62

11. ENGINE OIL FILTER (REPLACE)
...............................

00-63

12. TRANSMISSION FLUID.........

00-64

13. TRANSFER OIL...............

00-67

14. ENGINE COOLANT (CHANGE). . . .

00-67

15. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT).........

00-69

16. DISC BRAKE PADS (INSPECT FOR WEAR)
...............................

00-69

17. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS)........

00-69

18. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS AND
DAMAGE)........................

00-69

19. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE).......

00-70

20. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE)..........

00-70

21. REAR AXLE OIL (CHECK OIL LEVEL)
...............................

00-70

22. TIRES (ROTATE).............

00-71

23. AIR FILTER (REPLACE).......

00-71

MAIN SEALANT AND ADHESIVE TABLE
...............................

00-71

00-2

HOW TO USE THIS MANUAL

M10001000001USA0000010001

MAINTENANCE, REPAIR AND SERVICING

EXPLANATIONS

This  manual  provides  explanations,  etc.  concerning
procedures  for  the  inspection,  maintenance,  repair
and servicing of the subject model. Unless otherwise
specified, each service procedure covers all models.
Procedures covering specific models are identified by
the model codes, or similar designation (engine type,
transaxle  type,  etc.).  A  description  of  these
designations  is  covered  in  this  manual  under
"VEHICLE IDENTIFICATION."

ON-VEHICLE SERVICE
The

 "ON-VEHICLE

 SERVICE"

 section

 has

procedures

 for

 performing

 inspections

 and

adjustments  of  particularly  important  components.
These  procedures  are  done  with  regard  to
maintenance  and  servicing,  but  other  inspections
(looseness, play, cracking, damage, etc.) must also
be performed.

SERVICE PROCEDURES
The  service  steps  are  arranged  in  numerical  order.
Attention to be paid in performing vehicle service are
described in detail in SERVICE POINTS.

DEFINITION OF TERMS

STANDARD VALUE
Indicates the value used as the standard for judging
whether or not a part or adjustment is correct.

LIMIT
Shows  the  maximum  or  minimum  value  for  judging
whether or not a part or adjustment is acceptable.

REFERENCE VALUE
Indicates  the  adjustment  value  prior  to  starting  the
work  (presented  in  order  to  facilitate  assembly  and
adjustment  procedures,  and  so  they  can  be
completed in a shorter time).

DANGER, WARNING, AND CAUTION
DANGER,  WARNING,  and  CAUTION  call  special
attention  to  a  necessary  action  or  to  an  action  that
must be avoided. The differences among DANGER,
WARNING, and CAUTION are as follows:

If a DANGER is not followed, the result is severe
bodily harm or even death.

If a WARNING is not followed, the result could be
bodily injury.

If a CAUTION is not followed, the result could be
damage  to  the  vehicle,  vehicle  components  or
service equipment.

TIGHTENING TORQUE INDICATION

The  tightening  torque  indicates  a  median  and  its
tolerance  by  a  unit  of  N·m  (in-lb)  or  N·m  (ft-lb).  For
fasteners with no assigned torque value, refer to P.
00-48.

SPECIAL TOOL NOTE

Only MMC special tool part numbers are called out in
the repair sections of this manual. Please refer to the
special  tool  cross-reference  chart  located  at  the
beginning of each group, for the special tool number
that is available in your market.

ABBREVIATIONS

The following abbreviations are used in this manual
for classification of model types:

NOTE:

A/T: Automatic transaxle, or models equipped with
automatic transaxle.

MFI:  Multiport  fuel  injection,  or  engines  equipped
with multiport fuel injection.

FWD: 2-wheel drive vehicles.

AWD: 4-wheel drive vehicles.

A/C: Air conditioning.

3.0L  Engine:  2.998  liter  6B31  engine,  or  a  model
equipped with such an engine.

PCM: Powertrain control module

SWS: Simplified wiring system

Keyless  Operation  System  (KOS):  Free-hand
Advanced Security Transmitter (F.A.S.T.-key)

GENERAL <BODY AND CHASSIS>

00-3

HOW TO USE THIS MANUAL

EXPLANATION OF MANUAL CONTENTS

N

Denotes tightening torque.  
If there is no indication of  
tightening torque, refer to  
tightening torque.

Indicates the 
group title.

Indicates the 
section title.

Indicates the 
group number.

Indicates the page number.

Indicates procedures to be performed be-
fore the work in that section is started, and
procedures to be performed after the work
in that section is finished.

Component diagram
A diagram of the component parts is pro-
vided near the front of each section in order
to give the reader a better understanding of
the installed condition of component parts. 

Mark      denotes non-reusable part.

Repair kit or parts sets are shown. 
(Only very frequently used parts are shown.)

Removal steps :
  The part designation number corresponds to 
  the number in the illustration to indicate removal  
  steps.
Disassembly steps :
  The part designation number corresponds to 
  the number in the illustration to indicate dis-
  assembly steps.         

Maintenance and servicing procedures

The numbers provided within the diagram indicate the
sequence for maintenance and servicing procedures.

Installation steps :
  Specified in case installation is impossible in
  reverse order of removal steps. Omitted if
  installation is possible in reverse order of 
  removal steps.

Assembly steps :
  Specified in case installation is impossible in
  reverse order of removal steps. Omitted if
  assembly is possible in reverse order of 
  disassembly steps.

Brake caliper kit

Pad set

Shim kit

Seal and boot kit

ZC6012870000

00-4

GENERAL <BODY AND CHASSIS>

HOW TO USE THIS MANUAL

 

 

 

 

 

 

 

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