Mitsubishi Outlander XL. Manual - part 41

PANEL REPAIR CAUTION

1.

Take care when respraying the original part to cover the theft
protection  label  with  masking  tape  prior  to  respraying.  In
addition,  remember  to  peel  off  the  masking  tape  after
completion of the respray.

2.

Because  theft  protection  labels  on  the  supplementary  parts
are covered with masking tape already, they can be resprayed
just as they are.

3.

Take care not to peel off the theft protection labels from either
the original or the supplementary parts.

HOW TO PEEL OFF THE SURFACE MASKING

FILM FROM THE THEFT-PROTECTION LABEL

ZB6002400000

Knife

Masking film

Be careful not to damage the paint surface or the label itself.

1.

Using a sharp knife at the corner of the label surface, lift up
the masking film only.

2.

Grasp the masking film and peel it all off.

NOTE: 

If the masking film tears, repeat from step 1. Use

the knife, however, to lift the opposite corner of the
label, rather than trying to continue peeling from the place
where it tore.

BASE OF BODY REPAIR

9-23

BODY REPAIR

ATTACHMENT OF SILENCERS

M40900000090USA0000010000

:
:

ZB600241 0000

Dash panel interior side

Thickness: 1.6 mm (0.06 in)
Thickness: 3.2 mm (0.13 in) (two 1.6 mm (0.06 in) silencers overlapped)

Silencers (petroleum-asphalt sheets) are attached to
the upper surface of the floor and at the interior side
of  the  dash  panel  in  order  to  absorb  vibrations  and
shut  out  exhaust  gas  heat.  If  these  silencers  are
peeled off in the course of replacement or repair of a

welded panel, cut and attach replacement material (in
the  shape  shown  in  the  figure).  For  detailed
information concerning the locations where silencers
are to be attached for individual models, refer to the
manual for that model.

ZB600242 0000

1.

Heat the "silencer layer" (petroleum-asphalt sheet) with a blow
drier to soften it.

9-24

BASE OF BODY REPAIR

BODY REPAIR

ZB6002430000

2.

Align the silencer layer in the position where it is to be installed,
and then press it down with a roller or a block of wood so that
it adheres well.

NOTE: 

An infrared light can also be used to heat both the

silencer layer and the body panels (be sure to wear
gloves).

POSITIONING DIMENSIONS FOR OPENINGS

M40900000100USA0000010000

ZB600244 

Porta power

0000

When replacing the panel of the opening of the front
pillar, center pillar and other openings, make a point
to securely bite the poltapower, etc. so the position of

the opening is not off-center. Upon assembling, adjust
the opening dimensions to the standard specifications
and then weld.

STANDARD PROCEDURES FOR SHEET METAL WORK

M40900000120USA0000010000

REPAIRS USING A HAMMER AND DOLLY

It a damaged external panel, etc., can be reused, the
usual way to repair it is by using a hammer and dolly
to  hammer  out  the  damaged  area.  The  following
describes these repair procedures.

1.

Check whether or not there is foreign material (mud, etc.) on
the panel surface. If so, clean it away.

BASE OF BODY REPAIR

9-25

BODY REPAIR

The surface of the hammer and dolly must be free of scars,
etc.

2.

Select the appropriate hammer and dolly to be used according
to the panel shape.

(1)

(2)

(3)

ZB6002450000

Care should be taken, as far as possible, not to permit the
panel plates to become elongated.

3.

Use  the  hammer  and  dolly  to  repair  the  dents  and  other
uneven surfaces of the panel.

(1)

First repair the larger areas of damage so that they are as
close  as  possible  to  the  original  condition  before  the
damage occurred.

(2)

Next repair the areas of moderate damage.

(3)

Finally, smooth the surface out.

 

ZB6002460000

｠

Be  careful  not  to  file  too  much;  this  will  reduce  the
strength and rigidity of the panel.

｠

Do not use the file in one direction only; alternate use in
two directions diagonally opposite each other.

4.

Next, file the area so that convex and concave parts are no
longer  clearly  visible,  and  at  the  same  time  remove  small
projections.

5.

After  once  again  smoothing  the  clearly  visible  dents  and
projections  by  using  the  hammer  and  dolly,  follow  step  4
above.

9-26

BASE OF BODY REPAIR

BODY REPAIR