Mitsubishi Outlander GS45X. Manual - part 531

 

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Mitsubishi Outlander GS45X. Manual - part 531

 

 

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-23

REASSEMBLY SERVICE POINTS

.

>>A<< REGULATOR ASSEMBLY INSTALLATION

After installing the regulator assembly, insert a piece of wire 
through the hole in the rear bracket while pressing the brush to 
keep the brush against movement.
NOTE: Holding the brush with the wire facilities installation of 
the rotor.

.

>>B<< ROTOR INSTALLATION

Remove the brush holding wire after the rotor has been 
installed.

.

AK304673

Wire

AE

AK304674

Rear bracket

Brush

Wire

AE

AK304673

Wire

AE

CHARGING SYSTEM

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ENGINE ELECTRICAL

16-24

>>C<< PULLEY INSTALLATION<2.4L ENGINE>

1. Clean the inner race of the front bearing and that of the 

pulley.

2. Screws the inner race of the pulley until it touches the inner 

race of the front bearing.

3. Set the special tool Serration socket (MB992226) to the 

pulley.

4. Set the closed wrench to the hexagonal area of the special 

tool Serration socket (MB992226).

AK602609 AF

Clean

Clean

AK602610AF

Pulley

AK602611AF

MB992226

AK602612 AF

MB992226

CHARGING SYSTEM

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ENGINE ELECTRICAL

16-25

5. Insert the hexagonal bit socket having width across flats of 

10 mm into the hexagonal area of the rotor shaft.

6. Hold the pulley with the closed wrench. 

Rotate the hexagonal bit socket counterclockwise to tighten 
it to the specified torque of 73 

± 12 N⋅m (54 ± 9 ft-lb).

INSPECTION 

M1161001700442

.

PULLEY<2.4L ENGINE>

Lock the pulley when rotating it clockwise. Check that the pul-
ley rotates smoothly when rotating it counterclockwise.

CAUTION

Locking the one-way clutch might cause the damaged 
drive belt and an abnormal noise.

.

ROTOR

1. Measure the resistance between the two slip rings of the 

rotor coil to check the continuity between them.
Replace the rotor if the resistance is not within the standard 
value range.

Standard value: 2.1 

 2.4 Ω

2. Check the continuity between the slip rings and core.

3. If continuity is present, replace the rotor.

.

AK602613AE

MB992226

AK602663AF

Lock

Rotate

MB992226

AK304676

AK304677

CHARGING SYSTEM

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ENGINE ELECTRICAL

16-26

STATOR

1. Check the continuity between coil leads.

If there is no continuity, replace the stator.

2. Check the continuity between coil and core.

If there is continuity, replace the stator.

.

RECTIFIER ASSEMBLY

1. Check the condition of the (+) heat sink by checking the 

continuity between the (+) heat sink and each of the stator 
coil lead connecting terminals.
If the continuity is present for both terminals, or if no 
continuity is present for both terminals, the diode is shorted. 
Replace the rectifier assembly.

2. Check the condition of the (

−) heat sink by checking the 

continuity between the (

−) heat sink and each of the stator 

coil lead connecting terminals.
If the continuity is present for both terminals, or if no 
continuity is present for both terminals, the diode is shorted. 
Replace the rectifier assembly.

.

AK304678

AK304679

AK603113

AK603114

 

 

 

 

 

 

 

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