Mitsubishi Outlander GS45X. Manual - part 529

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-15

• Example 4

PROBABLE CAUSE: Short-circuit in stator coil

GENERATOR ASSEMBLY

REMOVAL AND INSTALLATION <2.4L ENGINE>

M1161001402492

AK700041

Pre-removal operation
• Engine Room Under Cover Front A, B, C Removal (Refer 

to GROUP 51, Under Cover 

P.51-22

).

• Drive Belt Removal (Refer to GROUP 11A, Crankshaft 

Pulley 

P.11A-21

).

Post-installation operation
• Drive Belt Installation (Refer to GROUP 11A, Crankshaft 

Pulley 

P.11A-21

).

• Drive Belt Tension Check (Refer to GROUP 11A, On-vehi-

cle Service 

− Drive Belt Tension Check 

P.11A-9

).

• Engine Room Under Cover Front A, B, C Installation 

(Refer to GROUP 51, Under Cover 

P.51-22

).

AC708377

12 ± 2 N·m
102 ± 22 in-lb

44 ± 10 N·m
33 ± 7 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

48 ± 7 N·m
36 ± 5 ft-lb

44 ± 10 N·m
33 ± 7 ft-lb

1

2

3

4

5

6

7

AD

Removal steps 

1.

Idler pulley

2.

A/C compressor connector 
connection

<<

A

>>

>>

B

<<

3.

A/C compressor assembly

4.

Generator connector connection

5.

Generator terminal connection

>>

A

<<

6.

Grounding cable connection

<<

B

>>

7.

Generator assembly

Removal steps (Continued)

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-16

REMOVAL SERVICE POINTS

.

<<A>> A/C COMPRESSOR ASSEMBLY REMOVAL

1. Remove the A/C compressor assembly from the A/C 

compressor bracket with the hose still attached.

2. Place the removed A/C compressor assembly where it will 

not be a hindrance when removing and installing the 
generator assembly, and secure it with a cord or wire.

.

<<B>> GENERATOR ASSEMBLY REMOVAL

Move the A/C compressor assembly to one side, and then 
remove the generator assembly from under the vehicle.

INSTALLATION SERVICE POINTS

.

>>A<< GROUNDING CABLE INSTALLATION

Install the grounding cable within the area marked with A in the 
illustration.

.

>>B<< A/C COMPRESSOR ASSEMBLY 
INSTALLATION

1. Temporarily tighten the A/C compressor assembly to the A/C 

compressor bracket.

2. In accordance with the tightening order shown in the 

illustration, tighten the installation bolts for the A/C 
compressor bracket to the specified torque.

Tightening torque: 23 

± 6 N⋅m (17 ± 4 ft-lb)

AC700109

AD

A

Grounding cable 
terminal

AC506759

AG

1

2

3

A/C compressor
assembly

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-17

REMOVAL AND INSTALLATION <3.0L ENGINE>

M1161001402500

Pre-removal operation
• Engine Room Under Cover Front Removal (Refer to 

GROUP 51, Under Cover 

P.51-22

).

Post-installation operation
• Generator Drive Belt Tension Check (Refer to GROUP 

11C, On-vehicle Service 

− Generator Drive Belt Tension 

Check 

P.11C-8

).

• Engine Room Under Cover Front Installation (Refer to 

GROUP 51, Under Cover 

P.51-22

).

AC703784

1

2

3

4

6

5

8

9

10

8

23 ± 6 N·m
17 ± 4 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

47 ± 11 N·m
35 ± 8 ft-lb

12 ± 2 N·m
102 ± 22 in-lb

11 ± 1 N·m
98 ± 8 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

7

AB

Removal steps 

<<

A

>>

1.

Generator drive belt

2.

Generator connector and terminal 
connection

3.

A/C compressor connector 
connection

<<

B

>>

4.

A/C compressor assembly

5.

Harness bracket

<<

C

>> >>

A

<< 6.

Generator assembly

7.

Grounding cable connection

8.

Harness bracket

9.

Generator upper bracket

10. Generator lower bracket

Removal steps (Continued)

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-18

REMOVAL SERVICE POINTS

.

<<A>> GENERATOR DRIVE BELT REMOVAL

CAUTION

When the generator drive belt is reused, draw an arrow 
indicating the rotating direction on the back of the belt 
using chalk to install the same direction.
1. Turn the drive belt auto-tensioner to counterclockwise, and 

insert the L-shaped hexagon wrench to the auto-tensioner 
hole in order to fix the auto-tensioner.

2. Remove the generator drive belt.

.

<<B>> A/C COMPRESSOR ASSEMBLY REMOVAL

1. Remove the A/C compressor assembly from the A/C 

compressor bracket with the hose still attached.

2. Place the removed A/C compressor assembly where it will 

not be a hindrance when removing and installing the 
generator assembly, and secure it with a cord or wire.

.

<<C>> GENERATOR ASSEMBLY REMOVAL

Move the A/C compressor assembly to one side, and then 
remove the generator assembly from under the vehicle.

INSTALLATION SERVICE POINT

.

>>A<< GENERATOR ASSEMBLY INSTALLATION

1. Temporarily tighten the generator assembly to the generator 

bracket.

2. In accordance with the tightening order shown in the 

illustration, tighten the installation bolts for the generator 
bracket to the specified torque.

Tightening torque: 47 

± 11 N⋅m (35 ± 8 ft-lb) 

AC703079

L-shaped
hexagon
wrench

AC

AC703785

1

2

3

AB