Mitsubishi Outlander GS45X. Manual - part 472

 

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Mitsubishi Outlander GS45X. Manual - part 472

 

 

ON-VEHICLE SERVICE

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-19

8. If there is a cylinder with compression or a compression 

difference that is outside the limit, pour a small amount of 
engine oil through the spark plug hole, and repeat the 
operations in steps from 5 to 7.

(1) If the compression increases after oil is added, the cause 

of the malfunction is a worn or damaged piston ring 
and/or cylinder inner surface.

(2) If the compression does not rise after oil is added, the 

cause is a burnt or defective valve seat, or pressure is 
leaking from the gasket.

9. Connect the all of the injector connector.
10.Install the spark plugs and ignition coils.
11.Use the scan tool MB991958 to erase the diagnosis codes.

NOTE: This will erase the diagnosis code resulting from the 
injector connectors being disconnected.

12.Select "Mode $0A" from "Special Function" of Scan tool 

MB991958. Check whether the permanent-DTC (PDTC) is 
stored or not. If stored, clear the PDTC. (Refer to GROUP 
13A 

− Multiport Fuel Injection (MFI) <2.4 L Engine> − 

Multiport Fuel Injection (MFI) Diagnosis 

− Diagnostic 

Functio

P.13A-11

)

MANIFOLD VACUUM CHECK

M1111002702015

Required Special Tool:
MB991958: Scan Tool (M.U.T.-III Sub Assembly)

• MB991824: V.C.I.

• MB991827: M.U.T.-III USB Cable

• MB991910: M.U.T.-III Main Harness A

1. Before inspection, set the vehicle in the following condition:

• Engine coolant temperature: 80 − 95°C (176 − 203°F)

• Lights and all accessories: OFF

• Transaxle: P range

NOTE: On vehicles for Canada, the headlight, taillight, etc. 
remain lit even when the lighting switch is in "OFF" position 
but this is no problem for checks.

AK800400

Data link
connector

MB991827

MB991824 

MB991910

AC

ON-VEHICLE SERVICE

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-20

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
2. Connect scan tool MB991958 to the data link connector.

3. Disconnect the ventilation hose from the positive crankcase 

ventilation (PCV) valve, and then connect a vacuum gauge 
to the ventilation hose. Plug the PCV valve.

4. Start the engine and check that idle speed is approximately 

650 r/min.

5. Check the intake manifold vacuum.

Limit: Minimum 60 kPa (18 in Hg)

6. Turn off the ignition switch.
7. Remove the vacuum gauge and then connect the ventilation 

hose to the PCV valve.

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
8. Disconnect scan tool MB991958 from the data link 

connector.

AK800400

Data link
connector

MB991827

MB991824 

MB991910

AC

AK502601AE

Plug

PCV valve

Vacuum gauge

CRANKSHAFT PULLEY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-21

CRANKSHAFT PULLEY

REMOVAL AND INSTALLATION

M1112001603464

Required Special Tools:

• MB990767: Front Hub and Flange Yoke Holder

• MD998719: Pin

Pre-removal operation
• Engine Room Under Cover Front B and Engine Room 

Side Cover (RH) Removal (Refer to GROUP 51, Under 

Cover 

P.51-23

).

Post-installation operation
• Drive Belt Tension Check (Refer to 

P.11A-9

).

• Engine Room Under Cover Front B and Engine Room 

Side Cover (RH) Installation (Refer to GROUP 51, Under 

Cover 

P.51-23

).

AC611683AC

210 N·m
155 ft-lb

2

3

4

5

1

12 ± 2 N·m
102 ± 22 in-lb

(Engine oil)

Removal steps 

<<A>>

1.

Radiator condenser tank assembly

<<B>> >>B<<

2.

Drive belt

<<C>> >>A<<

3.

Crankshaft pulley center bolt

<<C>> >>A<<

4.

Crankshaft pulley washer

<<C>> >>A<<

5.

Crankshaft pulley

Removal steps (Continued)

CRANKSHAFT PULLEY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-22

REMOVAL SERVICE POINTS

.

<<A>> RADIATOR CONDENSER TANK ASSEM-
BLY REMOVAL

Remove the radiator condenser tank assembly mounting bolt, 
and move the radiator condenser tank assembly to a place 
where it does not interfere with the drive belt removal and 
installation.

.

<<B>> DRIVE BELT REMOVAL

Since the serpentine drive system with the drive belt auto-ten-
sioner is used, the following operations will be required.

CAUTION

To reuse the drive belt, draw an arrow indicating the rotat-
ing direction on the back of the belt using chalk to install 
the same direction.

WARNING

Always work from above when releasing the tension 
of the auto-tensioner. When you try to gain access 
from underneath the vehicle, you will experience diffi-
culty, thus causing the tool to be dropped off.

CAUTION

To work at the optimum angle, you must choose a most 
suitable box-type wrench is applied to the special tool.

WARNING

Be sure to set the box-type wrench and the special 
tool MB992278 to the hexagonal parts securely to pre-
vent the tool from falling off because the tension of 
the auto-tensioner is high.

1. Install special tool MB992278 and a box-type wrench at the 

optimum angle.

2. Rotate the pulley bolt of the auto-tensioner 

counterclockwise.

3. Insert the L-shaped hexagon wrench into the auto-tensioner 

hole to fix the auto-tensioner.

4. Remove the drive belt.

.

AC804028

AI

Auto-tensioner

MB992278

Box-type 
wrench 

AC511067

AC

Auto-tensioner

Pulley bolt

L-shaped 
hexagon 
wrench

 

 

 

 

 

 

 

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