Mitsubishi Outlander GS45X. Manual - part 1661

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

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(3) Remove the control valve assembly from the transaxle 

case.
NOTE: Tilt the control valve assembly, and after remov-
ing from the manual shaft side, remove the terminal body 
from the transaxle case.

48.Remove the bush from the control valve.

49.Remove the lip seal from the transaxle case.

50.Remove the valve body harness from the control valve.

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TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

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51.Remove the oil pump from the transaxle case. (One 

fastening bolt is installed at the backside from the transaxle 
case side.)

52.Remove the O-ring from the oil pump fastening bolt.

53.Remove the lip seal from the transaxle case.

54.Using the special tools MB990590 and MB992039, remove 

outer race of the differential side bearing from the transaxle 
case.

55.Using cylinder gage etc., measure the mounting bore 

diameter of differential side bearing outer race at the 
transaxle case side; if the standard value is not satisfied, 
then replace the CVT assembly.

Standard value
φ67.949 − 67.979 mm (φ2.6752 − 2.6763 in)

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TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

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56.Remove the adjusting shim from the transaxle case.

57.Using the special tools MB990590 and MB992039, remove 

outer race of the reduction gear bearing from the transaxle 
case.

58.Using cylinder gage etc., measure the mounting bore 

diameter of reduction gear bearing outer race at the 
transaxle case side; if the standard value is not satisfied, 
then replace the CVT assembly.

Standard value
φ61.949 − 61.979 mm (φ2.4389 − 2.4401 in)

59.Remove the adjusting shim from the transaxle case.

CAUTION

When removing the side oil seal, be careful not to cause 
damage to the transaxle case.
60.Using a flat blade screwdriver etc., remove the side oil seal 

from the transaxle case.

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MB992039

MB990590

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TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

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61.Remove the detent spring from the transaxle case.

62.Remove the forward clutch assembly from the transaxle 

case.

63.Remove the needle bearing on forward clutch drum side 

from the sun gear.

64.Remove the sun gear from the planet carrier.

65.Remove the needle bearing on primary pulley side from the 

sun gear.

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