Mitsubishi Outlander GS45X. Manual - part 1554

 

  Index      Mitsubishi     Mitsubishi Outlander GS45X - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1552  1553  1554  1555   ..

 

 

Mitsubishi Outlander GS45X. Manual - part 1554

 

 

36-1

GROUP 36

PARKING BRAKES

CONTENTS

GENERAL INFORMATION . . . . . . . .

36-2

SERVICE SPECIFICATIONS. . . . . . .

36-3

PARKING BRAKE DIAGNOSIS  . . . .

36-3

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 

36-3

TROUBLESHOOTING STRATEGY . . . . . . 

36-3

SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 

36-3

SYMPTOM PROCEDURES . . . . . . . . . . . . 

36-4

SPECIAL TOOL . . . . . . . . . . . . . . . . .

36-8

ON-VEHICLE SERVICE. . . . . . . . . . .

36-9

PARKING BRAKE LEVER STROKE 

 

CHECK AND ADJUSTMENT . . . . . . . . . . . 

36-9

PARKING BRAKE SWITCH CHECK  . . . . . 

36-10

PARKING BRAKE LINING SEATING 

 

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 

36-10

PARKING BRAKE LEVER . . . . . . . . .

36-11

REMOVAL AND INSTALLATION  . . . . . . . . 

36-11

PARKING BRAKE CABLE. . . . . . . . .

36-13

REMOVAL AND INSTALLATION  . . . . . . . . 

36-13

PARKING BRAKE LINING AND 

 

DRUM . . . . . . . . . . . . . . . . . . . . . . . . .

36-15

REMOVAL AND INSTALLATION 

 

<2.4L ENGINE: 5 PERSONS SEAT> . . . . . 

36-15

REMOVAL AND INSTALLATION 

 

<2.4L ENGINE: 7 PERSONS SEAT, 

 

3.0L ENGINE>. . . . . . . . . . . . . . . . . . . . . . . 

36-18

BRAKE LINING THICKNESS CHECK  . . . . 

36-21

BRAKE DRUM INSIDE DIAMETER 

 

CHECK  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

36-21

GENERAL INFORMATION

TSB Revision

PARKING BRAKES

36-2

GENERAL INFORMATION

M1361000100902

The mechanical rear-wheel acting type parking brake 
is adopted, and a parking brake lever is used for that 
operation.

CONSTRUCTION DIAGRAM

AC709975AC

Parking brake 
lever assembly

Parking brake 
assembly

Parking brake rear cable

Parking brake 
lever assembly

Parking brake 
assembly

<2.4L Engine: 5 persons seat>

<2.4L Engine: 7 persons seat, 3.0L Engine>

Parking brake rear cable

SERVICE SPECIFICATIONS

TSB Revision

PARKING BRAKES

36-3

SERVICE SPECIFICATIONS

M1361000301125

PARKING BRAKE DIAGNOSIS

INTRODUCTION

M1361003700334

If the parking brake is faulty, parking brake effort will 
become insufficient. The cause may be a malfunc-
tion of parking brake parts or the parking brake lever 
being out of adjustment.

TROUBLESHOOTING STRATEGY

M1361003800342

Use these steps to plan your diagnostic strategy. If 
you follow them carefully, you will be sure that you 
have exhausted most of the possible ways to find a 
parking brakes fault.
1. Gather Information from the customer.

2. Verify that the condition described by the 

customer exists.

3. Find the malfunction by following the Symptom 

Chart.

4. Verify malfunction is eliminated.

SYMPTOM CHART

M1361004100443

Item

Standard value

Limit

Parking brake lever stroke [Control force approx. 200 N (45 pounds)]

3 to 5 notches

Brake lining thickness mm (in)

2.8 (0.11)

1.0 (0.04)

Brake drum inside 
diameter mm (in)

2.4L Engine: 5 persons seat

168.0 (6.61)

169.0 (6.65)

2.4L Engine: 7 persons seat, 3.0L Engine

190.0 (7.48)

191.0 (7.52)

SYMPTOM

INSPECTION 
PROCEDURE

REFERENCE PAGE

Brake drag

Refer to GROUP 35A, Basic Brake 
System Diagnosis 

− Symptom 

Chart 

P.35A-6

.

Brake warning light stays ON with the parking brake 
lever released.

Refer to GROUP 35B, ABS 
Diagnosis 

− Symptom Chart 

P.35B-151

.

Insufficient parking brake function

1

P.36-4

When the parking brake lever is pulled, the brake 
warning light does not illuminate.

2

P.36-5

PARKING BRAKE DIAGNOSIS

TSB Revision

PARKING BRAKES

36-4

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Insufficient Parking Brake Function

DIAGNOSIS

STEP 1. Check the excessive parking brake lever 
stroke.
 Refer to 

P.36-9

.

Q: Is the parking brake lever stroke adjusted 

properly?
YES : 

Go to Step 2.

NO : 

Adjust the parking brake lever stroke or 
check the parking brake cable routing 
(Refer to 

P.36-9

). Then go to Step 5.

STEP 2. Check the parking brake cable for 
sticking.

Q: Is the parking brake cable stuck?

YES : 

Replace the cable (Refer to 

P.36-13

). Then 

go to Step 5.

NO : 

Go to Step 3.

STEP 3. Check the brake lining and brake drum 
for wear.
 Refer to 

P.36-21

.

Q: Is the brake lining thickness or brake drum inside 

diameter outside of specification?
YES : 

Replace the rear brake shoe assembly or 

rear brake disk (Refer to 

P.36-15

 <2.4L 

Engine: 5 persons seat> or 

P.36-18

 <2.4L 

Engine: 7 persons seat, 3.0L Engine>). 
Then go to Step 5

NO : 

Go to Step 4.

STEP 4. Check for oil, water, etc., on the lining 
contact surfaces.

Q: Is oil, water, etc., on the lining contact surface?

YES : 

Replace the part and determine and repair 

source/cause of foreign material. Then go to 
Step 5.

NO : 

Carry out the parking brake lining seating 
procedure (Refer to 

P.36-10

) and then go to 

Step 5.

STEP 5. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Recheck from Step 1.

 

 

 

 

 

 

 

Content   ..  1552  1553  1554  1555   ..