Mitsubishi Outlander GS45X. Manual - part 1551

FRONT DISC BRAKE ASSEMBLY

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BASIC BRAKE

35A-33

3. Another operator closes the master cylinder outlets with his 

fingers.

4. In this condition, release the brake pedal.
5. Repeat Steps 2 to 4 for 3 or 4 times to fill the master cylinder 

with the brake fluid.

FRONT DISC BRAKE ASSEMBLY

REMOVAL AND INSTALLATION

M1351006001358

AC606715

Master cylinder

Outlet

AD

Pre-removal operation
Brake Fluid Draining

Post-installation operation
• Brake Fluid Refilling and Air Bleeding (Refer to 

P.35A-20

).

• Brake Disk Runout Inspection/Correction (Refer to 

P.35A-24

).

AC610142

100 ± 10 N·m
74 ± 7 ft-lb 

30 ± 5 N·m
22 ± 3 ft-lb

3

1

7

2

N

6

5

16 ± 3 N·m
12 ± 2 ft-lb

4

AC

Removal steps 

1.

Brake hose (brake caliper side) 
connection

2.

Gasket

3.

Brake caliper assembly

4.

Front brake disk

5.

Clip

6.

Brake pipe connection

>>

A

<< 7.

Brake hose

Removal steps (Continued)

FRONT DISC BRAKE ASSEMBLY

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BASIC BRAKE

35A-34

INSTALLATION SERVICE POINTS

.

>>A<< BRAKE HOSE INSTALLATION

1. Pass the brake hose through the hole in the body-side 

bracket.

2. Install the brake hose to the brake caliper.
3. Install the brake hose at the two fixing points. 
4. Twist the brake hose toward the lesser torsion between the 

brake hose and body-side bracket as shown in the figure, 
and fix it to the body-side bracket with a clip.

INSPECTION

M1351006100460

.

BRAKE DISC CHECK

• Disc wear (Refer to 

P.35A-24

).

• Disc run-out (Refer to 

P.35A-24

).

AC507195

A

View A

Correct

Bracket

Brake hose

AB

Wrong

FRONT DISC BRAKE ASSEMBLY

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BASIC BRAKE

35A-35

DISASSEMBLY AND ASSEMBLY

M1351006201716

AC705550

4

3

9

9

7

5

10

14

10

11

6

13

12

7

7

7

9

9

AD

<Right side>

<Left side>

<Right side>

<Left side>

<Right side> <Left side>

2

1

8

4

1

2

3

10

12

11

10

14

13

6

5

10

5

10

13

11

Repair kit grease

8

8

Front brake clip set

Front brake shim set

Front brake pad set

Front brake caliper seal kit

Front brake caliper kit

44 ± 5 N·m
32 ± 4 ft-lb

44 ± 5 N·m
32 ± 4 ft-lb

7.9 ± 0.9 N·m
70 ± 8 in-lb

Disassembly steps 

1.

Bleeder cap

2.

Bleeder

3.

Guide pin

4.

Lock pin

5.

Bushing

6.

Caliper support 

 

 (including brake pad assembly, 
clip, and shim)

7.

Shim

8.

Brake pad assembly

9.

Clip

10. Pin boot

<<

A

>>

11. Piston boot

<<

A

>>

12. Piston

<<

B

>>

13. Piston seal
14. Caliper body

Disassembly steps (Continued)

FRONT DISC BRAKE ASSEMBLY

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BASIC BRAKE

35A-36

LUBRICATION POINTS

AC705534

AF

Brake fluid: DOT3 or DOT4

The piston seal inside the caliper seal
kit is coated with a special grease.
Do not wipe this grease off. 

CAUTION

Piston seal

Grease: Repair kit grease (Color: Translucent
              red), Niglube RX-2 or equivalent

Grease: Repair kit grease (Color: Translucent
              red), Niglube RX-2 or equivalent

Grease: Repair kit grease (Color: Translucent
              red), Niglube RX-2 or equivalent