Mitsubishi Outlander GS45X. Manual - part 1206

 

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Mitsubishi Outlander GS45X. Manual - part 1206

 

 

SCHEDULED MAINTENANCE TABLE

TSB Revision

GENERAL

00-67

GENERAL MAINTENANCE SERVICE FOR PROPER VEHICLE PERFORMANCE

.

No. General 

maintenance

Service 
intervals

Kilometers in 
thousands

24

48

72

96

120 144 168 192

Mileage in 
thousands

15

30

45

60

75

90

105 120

Months

12

24

36

48

60

72

84

96

9

Engine oil

Change

Every 7,500 miles (12,000 km) or every 6 
months

10

Engine oil filter

Replace

Every 7,500 miles (12,000 km) or every 6 
months

11

Manual transaxle oil

Check oil level and condition

X

X

X

X

13

Transfer oil

Check oil level and condition

X

X

X

X

Change

X

X

14

Engine coolant

Change

First 120,000 miles (192,000 km) or 96 months, 
thereafter every 90,000 miles (144,000 km) or 
72 months

15

Coolant hoses 
(radiator hose, heater 
hose)

Inspect

X

X

X

X

16

Disk brake pads, 
rotors

Inspect for wear

X

X

X

X

X

X

X

X

17

Rear drum brake 
linings and rear 
wheel cylinders 
(except vehicles with 
disc brakes)

Inspect for wear and leaks

X

X

X

X

18

Brake hoses

Check for deterioration or 
leaks

X

X

X

X

X

X

X

X

19

Ball joint and steering 
linkage seals

Inspect for grease leaks and 
damage

X

X

X

X

20

Drive shaft boots

Inspect for grease leaks and 
damage

X

X

X

X

X

X

X

X

21

Suspension system

Inspect for looseness and 
damage

X

X

X

X

22

Rear axle oil

Check oil level

X

X

X

X

23

Tires

Rotate

Every 7,500 miles (12,000 km)

24

Air filter

Replace

X

X

X

X

X

X

X

X

SCHEDULED MAINTENANCE TABLE

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GENERAL

00-68

SCHEDULED MAINTENANCE UNDER SEVERE USAGE CONDITIONS

Maintenance should be carried out according to the 
following table:

Severe usage conditions:

1. Driving on dusty, rough, muddy or salt-spread 

roads

2. Towing or police, taxi or commercial operation
3. Extensive idling and/or low speed operation

4. Repeated short-trip operation at freezing temper-

atures (engine not thoroughly warmed up)

5. Extended use of brakes while driving
6. Driving in sandy areas
7. More than 50% operation in heavy city traffic dur-

ing hot weather above 32

°C (90°F)

No. Maintenance item

Service 
intervals

Kilometers in 
thousands

24

48

72

96

120 144 168 192

Mileage in 
thousands

15

30

45

60

75

90

105 120

Months

12

24

36

48

60

72

84

96

3

Air cleaner element

Replace

X

X

X

X

X

X

X

X

9

Engine oil

Change

Every 3,750 miles (6,000 km) or every 3 months

10

Engine oil filter

Replace

Every 3,750 miles (6,000 km) or every 3 months

11

Manual transaxle oil

Change

X

X

X

X

12

Transmission 
fluid/CVT fluid

Check oil level and condition

X

X

X

X

X

X

X

X

Change

X

X

X

X

13

Transfer oil

Change

X

X

X

X

16

Disk brake pads, 
rotors

Inspect for wear

Every 7,500 miles (12,000 km) or every 6 
months

17

Rear drum brake 
linings and rear 
wheel cylinders 
(except vehicles with 
disc brakes)

Inspect for wear and leaks

X

X

X

X

X

X

X

X

21

Suspension system

Inspect for looseness and 
damage

Every 7,500 miles (12,000 km) or every 6 
months

24

Air filter

Inspect for clogging

Every 3,750 miles (6,000 km) or every 3 months

Replace

Every 7,500 miles (12,000 km) or every 6 
months

MAINTENANCE SERVICE

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GENERAL

00-69

MAINTENANCE SERVICE

1. FUEL SYSTEM (TANK, PIPE LINE AND 
CONNECTION, AND FUEL TANK FILLER TUBE 
CAP) (CHECK FOR LEAKS)

M1001001600389

Check for damage or leakage in the fuel lines and connections.

2. FUEL HOSES (CHECK CONDITION)

M1001001700342

1. Inspect the surface of fuel hoses for heat and mechanical 

damage. Hard and brittle rubber, cracking, tears, cuts, 
abrasions and excessive swelling indicate deterioration of 
the rubber.

2. If the fabric casing of the rubber hose is exposed by cracks 

and abrasions in the fuel system, the hoses should be 
replaced.

3. AIR CLEANER ELEMENT (REPLACE)

M1001001800435

The air cleaner element will become dirty during use, reducing 
its effectiveness. Replace it with a new one.

Replacement of air cleaner element:

1. Unclasp the air cleaner housing.
2. Remove the air cleaner element and install a new one.
3. When clamping the air cleaner housing in place, be sure 

that the cover is completely closed.

4. EVAPORATIVE EMISSION CONTROL SYSTEM 
(EXCEPT EVAPORATIVE EMISSION CANISTER) 
(CHECK FOR LEAKS AND CLOGGING)

M1001001900421

If the fuel-vapor vent line is clogged or damaged, fuel vapor will 
escape into the atmosphere causing excessive emissions. Dis-
connect the line at both ends, and blow it clean with com-
pressed air. Remove the fuel tank filler tube cap from the filler 
tube and check to see if there is evidence that the seal makes 
improper contact to the filler tube.

AC704158

AB

MAINTENANCE SERVICE

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GENERAL

00-70

5. SPARK PLUGS (REPLACE)

M1001002000506

CAUTION

Iridium plugs are used. Use care not to damage the iridium 
tips of the plugs. Do not adjust the spark plug gap.
1. Spark plugs must spark properly to assure proper engine 

performance and reduce exhaust emission level. Therefore, 
they should be replaced periodically with new ones.
Spark plug type

2. The new plugs should be checked for the proper gap.

Spark plug gap: 0.7 

 0.8 mm (0.028  0.031 inch)

3. Install the spark plugs and tighten to the specified torque.

Tightening torque: 

25 

± 5 Nm (19 ± 3 ft-lb) <2.4L>

18 

± 2 Nm (13 ± 1 ft-lb) <3.0L>

6. INTAKE AND EXHAUST VALVE CLEARANCE 
(INSPECT AND ADJUST)

M1001012900306

<2.4L ENGINE>

NOTE: Perform the valve clearance check and adjustment at 
the engine cold state.
1. Remove all of the ignition coils.
2. Remove the cylinder head cover.

CAUTION

Turn the crankshaft always clockwise.
3. Turn the crankshaft clockwise, and align the timing mark on 

the exhaust camshaft sprocket against the upper face of the 
cylinder head as shown in Figure. Therefore, No.1 cylinder 
goes to the compression top dead center.

Maker

2.4L engine

3.0L engine

NGK

FR5EI

ILKR7B-8

DENSO

K16PSR-B8

SXU22HDR8

AC704166

Iridium tip

Platinum tip

AB

AK604565

Timing mark

AD

 

 

 

 

 

 

 

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