Mitsubishi Outlander GS45X. Manual - part 1052

FUEL FILLER LID

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BODY

42A-11

FUEL FILLER LID

REMOVAL AND INSTALLATION

M1421002500868

AC702833

5.0 ± 1.0 N·m
44 ± 9 in-lb

4

4

2

1

5

7.0 ± 3.0 N·m
62 ± 26 in-lb

AB

3

Fuel filler door height and clearance 
adjustment

Removal steps 

1.

Fuel filler door

2.

Fuel filler door damper spring

3.

Fuel filler door lock release handle

•

Front scuff plate, rear scuff plate, 
center pillar trim lower and quarter 
trim lower (Refer to GROUP 52A, 
Interior Trim 

P.52A-10

.)

•

Rear seat assembly (Refer to 
GROUP 52A, Rear Seat Assembly 

P.52A-25

.)

4.

Fuel filler door hook

5.

Fuel filler door lock release cable

Removal steps (Continued)

STRUT TOWER BAR

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BODY

42A-12

STRUT TOWER BAR

REMOVAL AND INSTALLATION

M1421005600262

AC702834

45 ± 7 N·m
33 ± 5 ft-lb

AB

Strut tower bar

WINDOW GLASS

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BODY

42A-13

WINDOW GLASS

SPECIFICATIONS

ADHESIVE

M1421000500475

LUBRICANT

M1421000400036

GENERAL

M1422000100997

The windshield glass, quarter window glass and lift-
gate window glass are attached by an urethane-base 
adhesive to the window frame. This adhesive pro-
vides improved glass holding and sealing, and also 
gives body openings a greater structural strength.

ITEMS

Item

Specified adhesive

Windshield glass

3 M

™ AAD part No. 8609 super fast urethane and 3 M™ AAD 

part No. 8608 super fast urethane primer or equivalent

Quarter window glass
Liftgate window glass
Liftgate dam lower and liftgate dam side

MITSUBISHI Genuine adhesive part No. MZ100920EX

Item

Specified adhesive tape

Windshield molding

Double-sided tape: Generic products [6.5 mm (0.26 in) width, 
100 mm (3.94 in) length and 0.4 mm (0.016 in) thickness]

Quarter window glass

Double-sided tape: Generic products [8 mm (0.32 in) width, 
25 mm (0.98 in) length and 1.2 mm (0.047 in) thickness]

Item

Specified lubricant

Quantity

Degrease agent

Grease and dirt removal 
from parts surface

3M

™ AAD Part No. 8906 or 

equivalent

As required

Item

Application

Quantity

Wire (diameter 

× length)

For cutting adhesive

Five pieces of wire 0.6 mm 

× 1 m 

(0.02 in 

× 3.3 ft)

Glass adhesive knife

For cutting adhesive

One

Sealant gun

For adhesive application

One

Wiping shop towels

−

As required

Sealer

For prevention of water and wind 
leaks after adhesive application

As required

3M

™ AAD Part No. 8906 or 

equivalent

For cleaning or degreasing body parts 
and glasses

As required

Glass holder MB990480

For securing of window glass

Two

WINDOW GLASS

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BODY

42A-14

WINDOW GLASS INSTALLATION

CAUTION

Do not apply primer on the adhesion surface, as adhesion 
may be reduced.

AC609007

Cleaning of adhesion surface

Cut off the residual adhesive until the 
thickness is less than 2 mm (0.08 inch). 
Clean the adhesion surface with 3M™ AAD 
part No. 8906 or equivalent, and let dry for 
3 minutes or more.

Cleaning of adhesion surface

Completely cut off all of the residual 
adhesive. Clean the adhesive surface 
with 3M™ AAD part No. 8906 or 
equivalent, and let dry for 3 minutes or 
more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion 
surface with 3M™ AAD part No. 8906 or 
equivalent, and let dry for 3 minutes or 
more.

Attaching of window spacer

Attach the window spacer to set the 
positions for the glass to be installed.

Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position all 
the way around the inside edge of the glass.

Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around 
the inside edge of the glass.

Installing the glass
After applying the adhesive, lightly  press the glass evenly so that it adheres 
completely.

Cleaning
After removing excess adhesive from the body or glass with a spatula, etc. 
Clean off  with 3M™ AAD part No. 8906 or equivalent.

Checking for water  leaks
Carry out a water test to verify there are no leaks.

Replacing  the glass

Reusing the glass

Window glass installation procedure

Body side

Window glass side

Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. Apply enough primer on adhesion surface evenly taking 
care not to apply it on the residual adhesive. After applying primer, let it dry for 3 minutes or more.

AB