Mitsubishi Outlander (2013+). Manual - part 511

ACC00293

ACB05814

ACB05815

ACB05627

ACB05783

10

25 ± 4 N·m

1

1

8

2

9

11

3

5

AB

7

4

6

5.0 ± 1.0 N·m

(D)

(C)

(B)

(A)

<Rear door>

Sealant: 3M™ ATD  Part No. 8625 
or equivalent

Clip (D)

Clip (C)

Clip (B)

Clip (A)

Section A – A

Section B – B

Clip

6

Clip

6

A

A

B

B

A

A

A

A

B

B

DOOR

BODY

42A-64

ACC00460

ACC00236

ACC00237

ACC00235

Clip

Flat-tipped 
screwdriver

Door window 
glass assembly

Door beltline moulding

Front

Door beltline 
moulding

Section A – A

NOTE
         : Clip positions

AB

B

A

A

B

Section B – B

Door beltline 
moulding

A

A

Waterproof film removal steps  

•

Door trim assembly (Refer to 
GROUP 52A 

− Door Trim .)

>>

B

<<

1.

Waterproof film
Door window glass runchannel 
removal 

2.

Door window glass runchannel
Door beltline weatherstrip inner 
removal steps 

•

Door trim assembly (Refer to 
GROUP 52A 

− Door Trim .)

3.

Door beltline weatherstrip inner
Door speaker cover A removal 
steps <Vehicles with audio 
amplifier> 

•

Door trim assembly (Refer to 
GROUP 52A 

− Door Trim .)

>>

B

<<

1.

Waterproof film

4.

Door speaker cover A
Door beltline moulding removal 

5.

Door beltline moulding
Door opening weatherstrip lower 
removal 

6.

Door opening weatherstrip lower
Door speaker cover B removal 
steps <Vehicles with audio 
amplifier> 

•

Door trim assembly (Refer to 
GROUP 52A 

− Door Trim .)

>>

B

<<

1.

Waterproof film

7.

Door speaker cover B

Rear lower sash removal steps 

•

Door trim assembly (Refer to 
GROUP 52A 

− Door Trim .)

>>

B

<<

1.

Waterproof film

7.

Door speaker cover B <Vehicles 
with audio amplifier>

8.

Rear lower sash
Door opening weatherstrip inner 
removal steps 

•

Rear scuff plate (Refer to GROUP 
52A 

− Interior Trim .)

>>

A

<<

9.

Door opening weatherstrip inner
Door opening weatherstrip outer 
removal steps 

10. Door check connecting bolt

<<

A

>>

11. Door opening weatherstrip outer

DOOR

BODY

42A-65

REMOVAL SERVICE POINT

<<A>>DOOR OPENING WEATHERSTRIP 
OUTER REMOVAL

ACX00555 AC

15 mm

8 mm

4 mm

Thickness:
1 mm

Fabricated 
tool

Make the tool as shown in the figure, and remove the 
weatherstrip from the door panel.

DOOR

BODY

42A-66

INSTALLATION SERVICE POINTS

>>A<< DOOR OPENING WEATHERSTRIP 
INNER INSTALLATION

ACB05817

ACC00270

ACB05813

Marking

AB

A

A

Section B – B

Marking

Section A – A

B

B

Notch

Notch

Notch

Notch

<Rear door>

<Front door>

Gap: 0 mm
(Max 1.5 mm) 

Gap: 0 mm
(Max 1.5 mm) 

Align the mark on the door opening weatherstrip 
inner with the notch at the vehicle bode side as 
shown.

TAILGATE <VEHICLES WITHOUT ELECTRIC TAILGATE>

BODY

42A-67

>>B<< WATERPROOF FILM 
INSTALLATION

ACC00128

ACB05627

ACB05626

AB

<Front door>

Waterproof film

Waterproof film

Inner panel water drain hole

<Rear door>

Inner panel water drain hole

CAUTION

When a waterproof film is applied, guide the 
butyl rubber tape under the inner panel drain 
hole.
Apply the specified adhesive to the water-proof film 
as shown in the figure and stick the film.

Specified sealant: 3M ATD Part No. 8625 or 
equivalent

TAILGATE <VEHICLES WITHOUT ELECTRIC TAILGATE>

SEALANT

M1424000500311

Application

Brand name

Tailgate hinge

3M ATD Part No.8531 Heavy drip check sealer, 3M 
ATD Part No.8646 Automotive joint and seam sealer 
or equivalent

SPECIAL TOOLS

M1424000600415

Tool

Number

Name

Use

MB990925AH

a

MB990925

a. MB990939

Bearing and oil seal 
installer set

a. Remover bar

Tailgate striker adjustment