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Mitsubishi Outlander (2013+). Manual - part 506

DOOR

BODY

42A-44

ON-VEHICLE SERVICE

DOOR ADJUSTMENT

M1423000900554

CAUTION

Do not apply 98 N

⋅m or more to the door hinge

adjusting wrench (Special tool: MB991163).

AC303387AB

Door hinge

AC000592

MB990834 or
MB991163

1. When the clearance between the door and the

body is uneven:
(1) Apply protective tape to the fender around the

hinge installation position and door edge.

(2) Remove the splash shield <Front door >

(Refer to

P.42A-9

(3) Remove the centre pillar trim <Rear door>

(Refer to GROUP 52A

− Interior Trim ).

(4) Use the door hinge adjusting wrench (Special

tool: MB990834 or MB991163) to loosen the
body-side door hinge mounting bolts
(mounting nuts for the door upper hinge of the
rear door).

(5) Move the door to adjust the clearance

between the door and the body is even.

2. When the door is not flush with the body surface:

AC508112AB

Door hinge

Bolt

(1) Loosen the door-side hinge mounting bolts.
(2) Move the door to adjust so that the door is

flush with the body surface.

AC508102

AC507757

AC507758

(3) If adjustment is not possible, replace the

door-side door hinge mounting bolt with the
adjustment bolt (MU001031).

NOTE: If the adjustment bolt has been already
installed, reuse it.

(4) Move the door to adjust so that the door is

flush with the body surface.

(5) Tighten the door-side door hinge mounting

bolt to the specified torque.

Tightening torque: 26

± 6 N⋅m

3. When the door is stiff to close and open:

AC006109AC

MB990939

Striker

Temporary

bolts

(1) Adjustment using the striker (toward the inside

of the vehicle and vertical direction):
Install a temporary bolt instead of the striker
mounting bolt, and use the remover bar
(Special tool: MB990939) and a hammer to tap
the temporary bolt to the desired direction.

AC006110AC

MB990211

MB990243

Striker

DOOR

BODY

42A-45

(2) Adjustment by using the striker (toward the

outside of the vehicle):
Using the following tools, pull the striker
toward the outside of the vehicle to adjust.

• Slide hammer (MB990211)

•

AC006111AC

Shim

Striker

Body puller (MB990243)

(3) Adjustment using shims: (forward and

rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.

DOOR WINDOW GLASS ADJUSTMENT

M1423001000899

Check that a door window glass operates smoothly
and moves along the door window glass runchannel
when the window glass is fully raised and lowered. If
there is a problem, adjust the window glass by the
following procedures:
1. Remove a door trim assembly (Refer to GROUP

52A

− Door Trim ).

2. Remove a waterproof film (Refer to

P.42A-62

3. Remove the door speaker bracket (Front door)

<Vehicles with audio amplifier> (Refer to ).

4. Remove the door speaker cover (Rear door)

<Vehicles with audio amplifier> (Refer to ).

5. Remove the power window switch from the

removed door trim assembly, and connect it to the
door side connector.

ACB05676

Channel guide mounting bolts

Service hole

Door speaker bracket
mounting hole

<Front door>

ACB05677

<Rear door>

Channel guide mounting bolts

Service hole

6. Set the channel guide mounting bolts to the

adjusting hole.

7. Raise the window glass with the power window

switch to check that the window glass to door
clearance is even. If there is a problem, loosen
the channel guide mounting bolts to adjust tilting
up/down of the glass.

POWER WINDOW CHECK

M1429004400894

Check the power window as described below. If it
does not work, perform troubleshooting (Refer to

P.42A-33

• Turn off the power window lock switch of the

power window main switch. Operate the front and
rear passenger's power window sub switches to
check that the power windows work.

• Turn on the power window lock switch of the

power window main switch. Operate the front and
rear passenger's power window sub switches to
check that the power windows do not work.

• Turn on the power window lock switch of the

power window main switch, and operate the main
switch to check that the driver’s power window
works but the front and rear passenger's power
windows do not work.

ADJUSTMENT OF FAULTY POWER
WINDOW

M1429002100284

If a door window glass wrongly, automatically lowers
while being raised, adjust or replace it as follows:

DOOR

BODY

42A-46

1. Remove a door trim assembly (Refer to GROUP

52A

− Door Trim ).

2. Remove a waterproof film (Refer to

P.42A-62

3. Remove a door speaker cover and door speaker

bracket <Vehicles with audio amplifier> (Refer to
).

4. Remove a window regulator assembly (Refer to

P.42A-54

5. Raise and lower the door window glass by hand to

check the operation force.

AC003777

Runchannel

Door
sash

Lower
sash

6. If the door window glass does not move up and

down smoothly, check and repair as follows:

• Check the installation condition of a door window

glass runchannel.

• Check a door sash for twist and bend.

• Check the installation condition of a lower sash.

7. If repair or adjustment is impossible, replace the

door assembly (Refer to

P.42A-51

POWER WINDOW SAFETY MECHANISM
CHECK <DRIVER’S SIDE DOOR>

M1429001000927

AC103294

1. Place an approximately 10 mm-thick wood board

as shown. Then, close the door window glass by
one-shot up action of the power window switch.

2. Check that the window glass lowers by about 150

mm when it clamps the board. This is called
anti-trap function (safety mechanism). If this does
not happen, carry out troubleshooting (Refer to

P.42A-33

3. Check that the window glass continue raising up

to the door upmost position without activating the
anti-trap function while the switch is kept pulling
up (this is called forced closing function).

NOTE: If the battery terminals are disconnected
or the fuse for power window is removed, carry
out the learning procedures of the power window
fully closed position (Refer to

P.42A-47

POWER WINDOW TIMER FUNCTION
CHECK

M1429004300983

Check that the power window timer works as
described below. If it does not work, perform trouble-
shooting (Refer to

P.42A-33

• Close the doors and turn the ignition switch to the

LOCK (OFF) position. Check that the power win-
dow operates for 30 seconds.

• While the timer is on, check that it is cancelled

when the driver's or front passenger's door is
opened.

POWER WINDOW OPERATING CURRENT
CHECK

M1429001100861

ACB04412

ETACS-ECU

Power window fuse

1. Remove the power window fuse to check that it is

normal, and connect a multimeter as shown in the
illustration.

2. Raise a door window glass with the power window

switch to measure the current during operation.

Standard value: 7 A or less [Power supply
voltage 14.5

± 0.5V at 25°C]

NOTE: If the power supply voltage does not meet
the standard value, check and repair the alterna-
tor and the battery. Then carry out this check
again.

3. If the value is outside the standard value, adjust

the door window glass (Refer to

P.42A-45

DOOR

BODY

42A-47

LEARNING PROCEDURES OF POWER
WINDOW FULLY CLOSED POSITION
<DRIVER’S SIDE DOOR>

M1429004600542

LEARNING PROCEDURES OF FULLY
CLOSED POSITION WHEN POWER WIN-
DOW SWITCH IS REMOVED, OR POWER
WINDOW REGULATOR ASSEMBLY IS
REMOVED OR REPLACED

1. If the battery terminals are disconnected or the

fuse for power window is removed, the fully
closed position that the power window switch has
learned will be erased (initialised).

2. Operate the power window switch and fully open

the door window glass.

CAUTION

The anti-trap function will not activated until the
learning procedures of the fully closed position
have been completed (because the anti-trap
function was reset).

3. Operate the power window switch and fully close

the door window glass. The power window
activates for 0.7 second and stops automatically
when the power window switch is pressed once.
Repeat this operation until the door window glass
fully closes and release the switch once. Then,
hold the power window switch to the fully closed
side again for 1 second so that the power window
switch completes learning the fully closed
position.

NOTE: If the power window switch is operated to
open the door window glass while the switch is in
learning procedure, the learning will be cancelled.
If this happens, return to step 2.

LEARNING PROCEDURES WHEN
POWER WINDOW SWITCH IS REPLACED
WITH A NEW ONE

CAUTION

The anti-trap function will not activated until the
learning procedures of the fully closed position
have been completed (because the anti-trap
function was reset).
Operate the power window switch to fully close the
door window glass by one-shot up action so that the
power window switch will complete learning (no ini-
tialisation is required).

CENTRAL DOOR LOCKING SYSTEM
CHECK

M1427001100821

• Check that the central door locking system works

by operating the door lock switch at the driver’s
side door. If it does not work, perform trouble-
shooting (Refer to

P.42A-26

NOTE: When the inside lock knob is operated with

the driver's door opened, the driver's door cannot
be locked.

• Check whether the driver's door is opened when

the driver's door inside handle knob is pulled with
all the doors locked. If it does not operate,
replace the driver's door latch assembly (Refer to

P.42A-58

KEY-IN PREVENTION FUNCTION CHECK

M1427003300423

Check that the driver's door is not locked when the
key cylinder or inside lock knob is operated with the
driver's door opened. If it is locked, replace the door
latch (Refer to

P.42A-58

SELECTOR "P" POSITION-LINKED DOOR
UNLOCKING FUNCTION CHECK <CVT>

M1427003400390

When the selector lever is moved to the P (parking)
position with the ignition switch on, all the doors
(including tailgate) will be unlocked. Carry out the
troubleshooting if a door does not operate (Refer to

P.42A-26

NOTE: The selector "P" position-linked door unlock-
ing function can be switched with the customise func-
tion. Confirm it before check (Refer to

P.42A-50

IGNITION "LOCK (OFF)"
POSITION-LINKED DOOR UNLOCKING
FUNCTION CHECK

M1427006200221

When the ignition switch is moved to the LOCK
(OFF) position, all the doors (including tailgate) will
be unlocked. Carry out the troubleshooting if a door
does not operate (Refer to

P.42A-26

NOTE: The ignition "LOCK" position-linked door
unlocking function can be switched with the custom-
ise function. Confirm it before check (Refer to

P.42A-50

DOOR LATCH ASSEMBLY INSPECTION

M1423004701685

Check the door lock actuator operation in the follow-

ing procedures:

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