Mitsubishi Outlander (2013+). Manual - part 500

WINDOW GLASS

BODY

42A-20

CAUTION

Before the next operation, leave the decreased 
parts for 3 minutes or more to dry. Do not touch 
the degreased parts.

2. Use parts cleaner (MZ100387 or equivalent) to 

degrease the inside circumference of the quarter 
window glass assembly and the body flanges.

ACB05679 AB

Fastener

Convex on the
body flange

2.1 mm

3. Install the fasteners to the specified positions on 

the body flange.

4. Install the fasteners to the quarter window glass 

assembly at the positions which correspond to the 
fasteners on the body flange.

>>B<< QUARTER WINDOW GLASS 
ASSEMBLY INSTALLATION

1. Apply the primer and adhesive.

2. Install the quarter window glass assembly by the 

same procedures as for the windshield glass 
(Refer to 

P.42A-13

).

TAILGATE WINDOW GLASS

REMOVAL AND INSTALLATION

M1422003701087

Pre-removal and post-installation operation
• Rear wiper blade and arm assembly removal and installa-

tion (Refer to GROUP 51 

− Rear Wiper and Washer .)

• Tailgate trim removal and installation (Refer to GROUP 

52A 

− Tailgate Trim .)

ACB05727

N

N

N

1

4

N

2

N

5

N

2

N

5

6

3

AB

N

3

ACC00162AB

A

A

B

1

6

12

C

C

Section B – B

Unit: mm

Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks

Ceramic line

Mark

Seal line

1

4

15

12

Section A – A

Seal line centre

Primer

5

12

15

1

15

Section C – C

Seal line centre

Primer

Primer

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

B

Seal line centre

3

Overlap:
min. 30

Seal line

Mark

Seal line

Removal steps 

•

Harness connector

<<

A

>>

>>

B

<<

1.

Tailgate window glass

>>

A

<<

2.

Fastener

>>

A

<<

3.

Glass stopper

>>

A

<<

4.

Tailgate dam upper

>>

A

<<

5.

Tailgate dam side

>>

A

<<

6.

Tailgate dam lower

WINDOW GLASS

BODY

42A-21

REMOVAL SERVICE POINT

<<A>> TAILGATE WINDOW GLASS 
REMOVAL

Remove the tailgate window glass by the same pro-
cedures as for the windshield glass (Refer to 

P.42A-13

).

NOTE: Use a piano wire to remove the tailgate win-
dow glass.

INSTALLATION SERVICE POINTS

>>A<< TAILGATE DAM/GLASS STOP-
PER/FASTENER INSTALLATION

1. Use the parts cleaner (MZ100387 or equivalent) 

to degrease the inside circumference of the 
tailgate window glass and tailgate flanges.

ACB00168

Glass stopper and fastener installation positions

Glass stopper

Align the fastener end 
line with the tailgate 
window glass mark.

Align the glass stopper 
end line with the tailgate 
window glass mark.

Fastener

Body centre line

Ceramic line

Seal line

Tailgate window 
glass

AB

Tailgate dam side

Tailgate dam upper

Tailgate dam lower

DOOR

BODY

42A-22

2. Peel off the protection sheet on the back of the 

tailgate dam and paste it to the specified position 
on the tailgate window glass.

3. Install the glass stopper and fastener to the 

specified position on the tailgate window glass

ACB05732AB

Fastener

Convex bead on 

tailgate flange

<Tailgate upper part>

2.3 mm

2.3 mm

2 mm

4. Install the fasteners to the specified positions on 

the tailgate flange.

>>B<< TAILGATE WINDOW GLASS 
INSTALLATION

1. Apply the primer and adhesive.

2. Install the tailgate window glass by the same 

procedure as for the windshield glass (refer to 

P.42A-13

).

DOOR

GENERAL INFORMATION

M1423000100581

POWER WINDOW

SAFETY MECHANISM <DRIVER'S SIDE 
DOOR>

The power window with the safety mechanism 
(anti-trap function) has been adopted. To enhance 
safety, if any obstacle such as a hand or a head is 
detected to be pinched during a window glass clos-

ing operation, driver’s side door window glass is 
opened by approximately 150 mm.

ONE-TOUCH OPENING/ CLOSING 
MECHANISM <DRIVER'S SIDE DOOR>

The one-touch opening/closing mechanism has been 
adopted to the driver's power window switch to fully 
open or close any door window glass in a single 
operation.

DOOR

BODY

42A-23

POWER WINDOW TIMER FUNCTION

ZC600258

AC607043

ON

OFF

ON

OFF

t

AE

Ignition switch 
(IG1)

ON
(Open)
ON
(Close)

t: 30 seconds

Power window 
relay

Driver's or front 
passenger's 
door switch

Even after the ignition is switched off, the 
ETACS-ECU keeps the power window relay acti-
vated for approximately 30 seconds, enabling raising 
or lowering of the power windows by using the power 
window switches (timer function). After approxi-
mately 30 seconds, the power window relay is deac-
tivated.
During this timer operation, if the driver’s or front 
passenger’s door is opened, the power window relay 
is deactivated from that moment.

SERVICE SPECIFICATIONS

M1423000300637

Item

Standard value

Power window operating current (with power supply of 14.5 

± 0.5 V at 

25

°C)  A

7 or less

Door outside handle play  mm

0.2 

− 5.2 (Target value: 2.7)

Door inside handle knob play  mm

13.6 

− 27.2 (Target value: 20.4)

Stroke of the door inside handle lock knob  mm

13.5 

− 15.5 (Target value: 14.5)

SEALANT

M1423000500631

Item

Specification

Door waterproof film

3M ATD Part No.8625 or equivalent

LUBRICANT

M1421000400081

Item

Specified lubricant

Quantity

Degrease agent

Grease and dirt removal 
from parts surface

Parts cleaner (MZ100387 or 
equivalent)

As required

SPECIAL TOOLS

M1423000601255

Tool

Number

Name

Use

MB990480

MB990480

Window glass holder

Removal of power window regulator 
and motor assembly

MB990900

MB990900 or 
MB991164

Door hinge adjusting 
wrench

Door adjustment