Content .. 405 406 407 408 ..

Mitsubishi Outlander (2013+). Manual - part 407

AC505851AB

MB991180

DIFFERENTIAL CARRIER ASSEMBLY

REAR AXLE <4WD>

27B-32

6. Use special tool bushing remover and installer

base (MB991180) to press-fit the oil seal.

7. Rotate the drive pinion several turns, and then

measure the drive pinion rotation torque.

Standard value:

Bearing
type

Companion
flange
lubrication

Rotation
torque N

⋅m

New

None (coated with
rust inhibitor oil)

0.7

− 1.2

8. When the rotation torque is not within the

standard value, check the differential locking nut
tightening torque or the oil seal assembly
condition.

>>E<< DIFFERENTIAL GEAR BACKLASH
ADJUSTMENT

Adjust the differential gear backlash in the following
steps.

ACX01066

1. Assemble the side gear, side gear spacer, pinion

gear and pinion washer into the differential case.

2. Temporarily assemble the pinion shaft.

NOTE: Do not assemble the lock pin at this stage.

AC102885

Wedge

Side gear
spacer

3. Drive a wooden wedge between one of the side

gears and the pinion shaft to fix the side gear.

4. Set a dial gauge (with the measuring rod

extended) against the pinion gear and measure
the backlash. Repeat the same procedure to
measure the backlash at the other pinion gear.

Standard value: 0

− 0.076 mm

Limit: 0.2 mm

5. When the backlash exceeds the limit, adjust it by

selecting the side gear spacer.

6. When the adjustment is not possible, replace the

side gear and the pinion gear as a set.

7. After the adjustments, make sure that the

backlash is within the limit and the differential gear
rotates smoothly.

>>F<< LOCK PIN INSTALLATION

ACX02429AB

1. Align the lock pin holes in the pinion shaft and in

the differential case, and drive in the lock pin.

2. Use a punch to crimp two points.

>>G<< DRIVE GEAR INSTALLATION

1. Remove adhesive on the drive gear tightening

bolts.

ACX01068AE

M8 X 1.0 (pitch)

DIFFERENTIAL CARRIER ASSEMBLY

REAR AXLE <4WD>

27B-33

2. Use a tap to remove adhesive in the drive gear

screw holes, and clean the holes by blowing air.

AC105625AB

3. Apply the specified adhesive in the drive gear

screw holes.

Specified adhesive: LOCTITE No.271

4. Align the mating marks and assemble the drive

gear to the differential case.

Tightening torque: 41

± 5 N⋅m

>>H<< DIFFERENTIAL SIDE BEARING
INNER RACE INSTALLATION

AC102942

MB990829

Piece of
metal

Use special tool pinion and side bearing installer
(MB990829) to press-fit the differential side bearing
inner race.

>>I<< FINAL DRIVE GEAR BACKLASH
ADJUSTMENT

Adjust the final drive gear backlash in the following
steps:

1. To the gear carrier, install the differential case with

the side bearing outer race assembled.

AC612543

2. Press the differential case to one side, and

measure clearance between the side bearing
outer race and the gear carrier.

3. Select two pairs of the side bearing spacers.

(Thickness: 1/2 of the measured clearance with
0.05-mm preload added)

AC505868AC

MB992111

Flange bolt
(M10 × 75 mm)

4. Use special tool side bearing holder (MB992111)

to install the differential case with the selected
side bearing spacers to the differential carrier.
Then tighten a flange bolt (M10

× 75 mm) to the

specified torque.

Tightening torque: 43

± 7 N⋅m

AC612539

5. Measure the final drive gear backlash at four or

more points.

Standard value: 0.08

− 0.15 mm

ACX01075AC

If backlash is too small

If backlash is too large

Thinner
spacer

Thicker
spacer

DIFFERENTIAL CARRIER ASSEMBLY

REAR AXLE <4WD>

27B-34

6. When the backlash is not within the standard

value range, change the side bearing spacers as
shown in the figure to adjust the backlash.

NOTE: Increase the side bearing spacers by the
same amount as for the decrease.

7. Check the final drive gear teeth contact, and if not

proper, adjust it (Refer to

P.27B-23

AC612540

8. Measure the drive gear runout on the backside.

Limit: 0.05 mm

9. When the runout exceeds the limit, change

position of the drive gear and differential case,
and measure the runout again.

10.If the adjustment is not possible, replace the

differential case or the drive gear and the drive
pinion as a set.

>>J<< OIL SEAL PRESS-FITTING

AC505816

MB990938

MB991115

Use the following special tools to press-fit the oil
seal:

• Installer bar (MB990938)

• Oil seal installer (MB991115)

27C-1

GROUP 27C

ELECTRONICALLY

CONTROLLED 4WD

CONTENTS

SERVICE PRECAUTIONS. . . . . . . . .

27C-3

SERVICE SPECIFICATIONS. . . . . . .

27C-3

SEALANT. . . . . . . . . . . . . . . . . . . . . .

27C-3

SPECIAL TOOLS. . . . . . . . . . . . . . . .

27C-4

TROUBLESHOOTING . . . . . . . . . . . .

27C-6

STANDARD FLOW OF DIAGNOSTIC
TROUBLESHOOTING . . . . . . . . . . . . . . . .

27C-6

PRECAUTIONS FOR DIAGNOSIS. . . . . . .

27C-6

CHECK OF DRIVE MODE INDICATORS. .

27C-7

DIAGNOSTIC FUNCTION . . . . . . . . . . . . .

27C-7

FREEZE FRAME DATA REFERENCE TABLE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-7

DIAGNOSIS CODE CHART . . . . . . . . . . . .

27C-8

DIAGNOSIS CODE PROCEDURES . . . . .

27C-10

Code No.C100A <FL>, C1015 <FR>, C1020 <RL>,
C102B <RR>: Wheel Speed Sensor Circuit

27C-10

Code No.C1011 <FL>, C101C <FR>, C1027 <RL>,
C1032 <RR>: Wheel Speed Sensor Signal

27C-11

Code No.C1014 <FL>, C101F <FR>, C102A <RL>,
C1035 <RR>: Wheel Speed Sensor Performance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-11

Code No.C1078: Tyre Revolutions Range .

27C-12

Code No.C1219: Steering Wheel Sensor Signal <ASC>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-13

Code No.C121A: Steering Wheel Sensor Initialization
<ASC> . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-14

Code No.C123C: Sensor Cluster Malfunction <ASC>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-15

Code No.C1242: Straight G Sensor Signal.

27C-17

Code No.C1610: 4WD Actuator Power Supply Relay

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-18

Code No.C1613: 4WD Mode Switch Stuck .

27C-18

Code No.C1614: Parking Brake Switch Stuck On

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-19

Code No.C1616: Cranking Signal Stuck . . .

27C-20

Code No.C1621: 4WD Actuator Protection .

27C-21

Code No.C1624: 4WD-ECU Internal . . . . . .

27C-22

Code No. C1626: 4WD Voltage Failure. . . .

27C-22

Code No. C1628: 4WD Current Failure . . . .

27C-23

Code No. C1629: ASC Timeout <ASC> . . .

27C-24

Code No. C1630: Steering Wheel Sensor Timeout
<ASC> . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-24

Code No. C1631: ETACS Timeout . . . . . . .

27C-25

Code No. C1632: Engine Timeout. . . . . . . .

27C-26

Code No. C1633: T/M Timeout . . . . . . . . . .

27C-26

Code No.C1707: Implausible Coding Data .

27C-27

Code No.C2100: Power supply low voltage

27C-28

Code No.C2101: Power supply high voltage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-29

Code No.C2205: Steering Wheel Sensor Internal Error

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-30

Code No.U0100: Engine CAN Timeout . . . .

27C-31

Code No.U0101: T/M CAN Timeout . . . . . .

27C-32

Code No.U0121: ABS/ASC CAN Timeout. .

27C-32

Code No.U0126: Steering Wheel Sensor CAN Timeout
<ASC> . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27C-33

Code No. U0141: ETACS CAN Timeout . . .

27C-34

Code No.U0401: Engine CAN Message . . .

27C-35

Code No.U0428: Steering Wheel Sensor CAN
Message <ASC> . . . . . . . . . . . . . . . . . . . . .

27C-35

Code No.U0431: ETACS CAN Message. . .

27C-36

Code No.U1073: Bus-Off. . . . . . . . . . . . . . .

27C-37

Code No.U1195: Coding not Completed . . .

27C-37

Code No.U119A: Chassis No. mismatch. . .

27C-38

Code No.U1425: T/M CAN Message . . . . .

27C-39

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