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Mitsubishi Outlander (2013+). Manual - part 265

INLET MANIFOLD AND FUEL SYSTEM

ENGINE OVERHAUL

11B-14

INLET MANIFOLD AND FUEL SYSTEM

REMOVAL AND INSTALLATION

M1113032501169

AKB00727

20 ± 2 N·m

10 ± 2 N·m

20 ± 2 N·m

3.5 ± 1.5

20 ± 2 N·m

3.5 ± 1.5

20 ± 2 N·m

3.5 ± 1.5

20 ± 2 N·m

3.5 ± 1.5

20 ± 2 N·m

3.5 ± 1.5

20 ± 2 N·m

Removal sequence

1. Oil level gauge rod
2. O-ring

>>G<<

3. Injector protector rear

>>G<<

4. Bracket

>>G<<

5. Bracket

>>G<<

6. Delivery pipe assembly

>>F<<

7. Injection support
8. O-ring

>>F<<

9. Injector

>>E<<

10. O-ring
11. Delivery pipe

>>D<<

12. Inlet manifold stay
13. Inlet manifold stay B
14. Inlet manifold stay C
15. EGR gasket
16. Injector protector front

>>C<<

17. Inlet manifold
18. Inlet manifold gasket
19. Oil level gauge guide
20. O-ring

>>B<<

21. Detonation sensor

>>A<<

22. Oil pressure switch

Removal sequence (Continued)

INLET MANIFOLD AND FUEL SYSTEM

ENGINE OVERHAUL

11B-15

INSTALLATION SERVICE POINTS

>>A<< OIL PRESSURE SWITCH INSTAL-
LATION

AK600888

1 mm

5 mm

CAUTION

• Do not allow sealant to squeeze out to the

screw tip.

• Do not tighten, exceeding the specified

torque.

1. Completely remove sealant adhering to the oil

pressure switch and cylinder block threaded
holes.

2. Apply sealant of 5 mm to the threaded portion of

the oil pressure switch shown in the illustration.

Specified sealant:

ThreeBond 1212D, ThreeBond 1215 or equiva-

lent

3. Tighten the oil pressure switch to the cylinder

block to the specified torque of 10

± 2 N⋅m.

>>B<< DETONATION SENSOR
INSTALLATION

AC807670 AD

Detonation sensor

45˚

Align the detonation sensor connector with the posi-
tion shown in the illustration, and then tighten it to the
specified torque of 20

± 2 N⋅m.

>>C<< INLET MANIFOLD INSTALLATION

CAUTION

Temporarily tighten the inlet manifold because
there is a bolt tightening procedure for the inlet
manifold, delivery pipe and injector protector.
Install the inlet manifold and temporarily tighten bolts.

>>D<< INLET MANIFOLD STAY
INSTALLATION

AK502727AC

Make sure that the inlet manifold stay is in intimate
contact with the inlet manifold and cylinder block
boss before tightening it to the specified torque of 20
± 2 N⋅m.

>>E<< O-RING INSTALLATION

CAUTION

Do not allow engine oil to enter the delivery pipe.

AK600790

MB992106

O-ring

When inserting an O-ring into the injector on the
injection nozzle side, use special tool O-ring installer
(MB992106) to gradually expand the O-ring, and fit it
in place.

>>F<< INJECTOR AND INJECTOR
SUPPORT INSTALLATION

1. Apply spindle oil or gasoline to the O-ring of the

injector.

2. Insert the injector into the delivery pipe while

rotating the injector from side to side, taking care
not to damage the O-ring.

INLET MANIFOLD AND FUEL SYSTEM

ENGINE OVERHAUL

11B-16

3. Check that the injector rotates smoothly. If it does

not rotate smoothly, the O-ring may be caught.
Remove the injector and check the O-ring for
damage. Then, insert it again into the delivery
pipe and check.

AK502744

4. Make sure that the protrusion of the injector is at

the centre as shown in the illustration.

AK800066

5. Securely assemble the injector to the injector

groove and delivery pipe collar.

>>G<< DELIVERY PIPE ASSEMBLY /
BRACKET / INJECTOR PROTECTOR
REAR INSTALLATION

AK700818AC

1. Install the delivery pipe assembly, bracket and

injector protector on the cylinder head.

2. Tighten mounting bolts together with temporarily

tightened inlet manifold mounting bolts in the
order shown in the illustration.

3. Tighten the delivery pipe assembly, bracket,

injector protector rear and inlet manifold in the
order shown in the illustration.

Temporarily torque: 3.5

± 1.5 N⋅m

Specified torque: 20

± 2 N⋅m

EXHAUST MANIFOLD

ENGINE OVERHAUL

11B-17

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113011901247

AKB00728AB

44 ± 5 N·m

11 ± 1 N·m

8.0 ± 2.0 N·m

41 ± 10 N·m

11 ± 1 N·m

8.0 ± 2.0 N·m

49 ± 5 N·m

56 ± 8 N·m

Removal steps

>>D<<

1. Exhaust manifold bracket
2. Crank angle sensor cover

>>C<<

3. Crank angle sensor

>>C<<

4. O-ring

<<A>>

>>B<<

5. Oxygen sensor
6. Exhaust manifold cover

>>A<<

7. Exhaust manifold
8. Exhaust manifold gasket

Removal steps (Continued)

Content .. 263 264 265 266 ..