Mitsubishi Outlander. Body repair manual - part 23

 

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Mitsubishi Outlander. Body repair manual - part 23

 

 

REAR DOOR OUTER PANEL

WELDED PANEL REPLACEMENT

3-35

REAR DOOR OUTER PANEL

M4030014000319

AB300034

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB

AB202414

B

C

A

 50 mm

B

C

A

REPAIR WELDS

: Adhesive

AB

Adhesive : Urethane body sealer
Brand : 3M ATD Part No.8542 or equivalent

NOTE: After hemming the rear door outer panel, MIG 
spot weld the flange overlap section at a pitch of 50 
mm.

NOTE ON REPAIR WORK
REMOVAL

Since it is difficult to replace the sash due to a 
pressed door structure, cut the outer panel from the 
bottom of the sash.

NOTES

4-1

GROUP 4

CORROSION 

PROTECTION

CONTENTS

BODY SEALING LOCATIONS  . . . . .

4-2

WAX INJECTION LOCATIONS . . . . .

4-5

ROCKER PANEL PRIMER APPLICATION 
LOCATIONS. . . . . . . . . . . . . . . . . . . .

4-11

UNDERCOAT APPLICATION LOCATIONS

 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12

UNDERBODY ANTICORROSION AGENT 
LOCATIONS . . . . . . . . . . . . . . . . . . . .

4-13

BODY SEALING LOCATIONS

CORROSION PROTECTION

4-2

BODY SEALING LOCATIONS

M4040001000365

If the sealant application is directly visible on the 
outer plate and requires appearance quality of the 
application in areas such as the drip rail, pillar, clinch 
and so on, then apply the sealant so that it is flat, or 
wipe off any excess mounding after the application. 
Be careful not to obstruct the water draining hole.

NOTE: The bold dotted line indicates the application 
area on the underside.

FLOOR

AB400094

AB

1

2

3

4

UPPER BODY

AB301616

5

6

7

8

AB

 

 

 

 

 

 

 

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