Mitsubishi Outlander. Body repair manual - part 21

 

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Mitsubishi Outlander. Body repair manual - part 21

 

 

AB300182

AB300168

A

B

D

C

AB

ROOF

WELDED PANEL REPLACEMENT

3-27

NOTE ON REPAIR WORK
REMOVAL

AB100165

AB100165

Weld 
points

Roof rack bracket rear

AE

The welding point is at the bottom of the roof rack 
bracket rear. Thus, remove the roof rack bracket rear 
and detach the welding point.

INSTALLATION

AB202190AB

: Adhesive

1. When assembling the roof panel, apply in 

advance adhesive to the areas shown in the 
figure of the instructions.

Adhesive : Epoxyayresin adhesive
Brand : 3M ATD Part No.8115 or equivalent

2. Remove the roof rack bracket rear from the new 

parts. Weld the roof panel. Then assemble the 
roof rack bracket rear.

REAR FLOOR

WELDED PANEL REPLACEMENT

3-28

REAR FLOOR

M4030010000340

AB300043

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB300043

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AD

AB202208

AB300126

A

B

C

REPAIR WELDS

AB

A

NOTE: Refer to the Rear End Crossmember section on 

P.3-30

 for the welding points with the rear end cross-

member.

AB300127 

AB202192

AB202193

B

C

AB

REAR FLOOR

WELDED PANEL REPLACEMENT

3-29

NOTE ON REPAIR WORK
REMOVAL

AB300003AB

310 ± 100 mm

When cutting the rear floor pan, cut it from 310 

± 100 

mm behind the back seat back assembling hole.

INSTALLATION 

AB200523

AB200523 AC

Rear floor
sidemember

Rear floor sidemember 
reinforcement rear

When assembling the rear floor sidemember exten-
sion (Left side), insert it between the rear floor side-
member and rear floor sidemember reinforcement 
rear. 

REAR END CROSSMEMBER

WELDED PANEL REPLACEMENT

3-30

REAR END CROSSMEMBER

M4030015000174

AB300043

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB300043

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AC

AB202184

AB300006

A

A

AB

REPAIR WELDS

 

 

 

 

 

 

 

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