Mitsubishi Outlander (2003+). Manual - part 253

 

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Mitsubishi Outlander (2003+). Manual - part 253

 

 

CONTROL LINK, UPPER ARM AND LOWER ARM

REAR SUSPENSION

34-9

REMOVAL SERVICE POINTS

<<A>> CONTROL LINK REMOVAL

After making a mating mark on the toe-in adjusting 
bolt, remove the control link.

<<B>> LOWER ARM AND TRAILING ARM 
DISCONNECTION

After supporting the lower arm with a jack, separate 
the lower arm and the trailing arm.

INSTALLATION SERVICE POINT

>>A<< UPPER ARM/CONTROL LINK 
INSTALLATION

Install the upper arm/control link as shown so that its 
identification colour faces the trailing arm.

INSPECTION

M1341004900146

Check the bushings for wear and deterioration.

Check the control link, upper arm and lower arm 
for bending or breakage.

Check all bolts for condition and straightness.

CONTROL LINK/UPPER ARM/LOWER ARM 
PILLOW BALL BUSHING STARTING TORQUE 
CHECK

Check each pillow ball bushing as follows.
1. Insert the mounting bolt to the pillow ball bushing. 

In the opposite direction, insert a washer, then 
install the mounting nut.

2. After rotating the inner sleeve (contained washer) 

several times, measure the starting torque of the 
pillow ball bushing using special tool preload 
socket (MB990326).

Standard value: 0.5 

 3.0 N

m

3. If the measured value exceeds the standard 

value, replace the control link, the upper arm, or 
the lower arm pillow ball bushing.

4. If the measured value is lower than the standard 

value, check that the pillow ball bushing turns 
smoothly without excessive play. If there is no 
excessive play and it turns smoothly, the pillow 
ball bushing can be reused.

AC107125

Mating mark

AB

AC107126 AB

Piece of wood

AC300343AB

Upper arm

Control link

Identification colour

Trailing arm

AC107127AC

Lower arm pillow ball bushing

Upper arm pillow ball bushing

Control link pillow ball bushing

AC102498 AC

MB990326

CONTROL LINK, UPPER ARM AND LOWER ARM

REAR SUSPENSION

34-10

LOWER ARM BUSHING AND LOWER 
ARM PILLOW BALL BUSHING 
REPLACEMENT

M1341011800196

Replace the lower arm bushing and lower arm pillow 
ball bushing as follows.

LOWER ARM BUSHING REPLACEMENT

CAUTION

Because the outside of both edges of the 
bushing are different, be careful not to mistake 
the direction.

Use following special tools to drive out and press fit 
the bushing.

MB991447: Bushing Remover and Installer

MB991448: Bushing Remover and Installer Base

MB991449: Bushing Remover and Installer 
Supporter

After press fitting, the space between the edges of 
the bushing outer sleeve and of the lower arm should 
be 1.5 mm.

LOWER ARM PILLOW BALL BUSHING 
REPLACEMENT

Use following special tools to drive out and press fit 
the bushing.

MB990957: Lower Arm Bushing Remover and 
Installer

MB990969: Guide

MB990971: Base

MB990996: Lower Arm Bushing Arbor

After press fitting, the space between the edges of 
the bushing outer sleeve and of the lower arm should 
be 3 mm.

AC107128AC

Lower arm bushing

Lower arm pillow 
ball bushing

Lower arm bushing

AC006168 AC

Driving Out

MB991447

Lower arm

MB991448

MB991449

AC006169 AC

1.5 mm

Press-Fitting

MB991447

Lower arm

MB991448

MB991449

AC102522 AC

3 mm

MB990996

Lower arm

MB990971

MB990969

TRAILING ARM ASSEMBLY

REAR SUSPENSION

34-11

TRAILING ARM ASSEMBLY

REMOVAL AND INSTALLATION <2WD>

M1341002200323

CAUTION

  

*

: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on 

the ground in the unladen condition.

Pre-removal Operation

Brake Fluid Draining

Rear ABS Sensor Removal (Refer to GROUP 35B, ABS 

Sensor 

P.35B-67

).

Rear Brake Caliper Assembly Removal (Refer to GROUP 

35A, Rear Disc Brake Assembly 

P.35A-24

).

Rear Hub Assembly Removal (Refer to GROUP 27A, 

Rear Axle Hub Assembly 

P.27A-5

).

Post-installation Operation

Rear Hub Assembly Installation (Refer to GROUP 27A, 

Rear Axle Hub Assembly 

P.27A-5

).

Rear Brake Caliper Assembly Installation (Refer to 

GROUP 35A, Rear Disc Brake Assembly 

P.35A-24

).

Rear ABS Sensor Installation (Refer to GROUP 35B, ABS 

Sensor 

P.35B-67

).

Brake Fluid Supplying and Bleeding (Refer to GROUP 

35A, On-vehicle Service 

 Bleeding 

P.35A-7

).

Rear Wheel Alignment Check and Adjustment (Refer to 

P.34-7

).

Parking Brake Lever Stroke Adjustment (Refer to GROUP 

36, On-vehicle Service 

 Parking Brake Lever Stroke 

Check and Adjustment 

P.36-4

).

AC301223AB

90 ± 10 N·m*

120 ± 10 N·m*

95 ± 15 N·m*

63 ± 7 N·m

39 ± 5 N·m

6

7

9

5

1

10

11

2

3

4

120 ± 10 N·m*

15 ± 2 N·m

95 ± 15 N·m

8

Removal steps

1.

Parking brake cable connection 
(Refer to GROUP 36, Parking 
Brake Cable 

P.36-9

).

2.

Brake hose and trailing arm 
connection

3.

Lower arm and stabilizer link 
connection

4.

Lower arm and shock absorber 
connection

5.

Control link and trailing arm 
connection

6.

Upper arm and trailing arm 
connection

<<A>>

7.

Lower arm and trailing arm 
connection

8.

Rear parking brake assembly

9.

Trailing arm and trailing arm 
bracket connecting bolt

Removal steps (Continued)

TRAILING ARM ASSEMBLY

REAR SUSPENSION

34-12

REMOVAL SERVICE POINT

<<A>> LOWER ARM AND TRAILING ARM 
DISCONNECTION

After supporting the lower arm with a jack, separate 
the lower arm and trailing arm connection.

10. Trailing arm
11. Trailing arm bracket

Removal steps (Continued)

AC107126 AB

Piece of wood

 

 

 

 

 

 

 

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