Mitsubishi Outlander (2003+). Manual - part 222

PROPELLER SHAFT

PROPELLER SHAFT

25-5

DISASSEMBLY AND REASSEMBLY

M1251001200238

AC203968

14

17

16 17

18 15 19

14

17

18

15

1

2

3

4

1

N

2

N

3

5

1

N

2

N

6

N

3

7

8

13

34 ± 5 N·m

12

11

10

N

187 ± 29 N·m

14

N

17

N

16

18

15

N

19

N

9

20

DOJ kit

DOJ boot kit

Universal joint kit

AD

187 ± 29 N·m

Disassembly steps

<<A>> >>G<<

1.

Snap ring

<<B>> >>F<<

2.

Journal bearing

>>F<<

3.

Journal

4.

Sleeve yoke

5.

Front propeller shaft

>>E<<

6.

Self locking nut

<<C>> >>E<<

7.

Centre yoke

<<D>> >>E<<

8.

Centre bearing assembly

<<D>>

9.

Bolt

>>D<<

10. Self locking nut

>>D<<

11. Companion flange

<<D>> >>D<<

12. Centre bearing assembly

Disassembly steps (Continued)

PROPELLER SHAFT

PROPELLER SHAFT

25-6

13. Centre propeller shaft
14. Snap ring

>>C<<

15. Boot band

<<E>> >>B<<

16. DOJ assembly
17. Rubber packing

<<F>>

>>A<<

18. DOJ boot
19. Washer
20. Rear propeller shaft

Disassembly steps (Continued)

PROPELLER SHAFT

PROPELLER SHAFT

25-7

Lubrication and Adhesive Points

AC203969

Repair kit grease:
Quantity: 95 ± 5 g 

CAUTION

Rubber
mount

Do not refill or apply grease excessively. 
Otherwise, faulty fitting of bearing caps and
errors in the selection of snap rings may 
result.

Adhesive: 3M Stud Locking 4170 or
equivalent

AC

PROPELLER SHAFT

PROPELLER SHAFT

25-8

DISASSEMBLY SERVICE POINTS

<<A>> SNAP RING REMOVAL

Make mating marks on the flange yoke and propeller 
shaft. Then, remove the snap rings.

<<B>> JOURNAL BEARING REMOVAL

CAUTION

Do not tap the journal bearings to remove them, 
as this will upset the balance of the propeller 
shaft.

1. Use special tool universal joint remover and 

installer (MB990840) to press in the journal 
bearing on one side, and take out the journal 
bearing on the opposite side.

2. Insert special tool into the other side and press 

the journal to remove the first journal bearing that 
was pushed.

<<C>> CENTRE YOKE REMOVAL

Make mating marks on the centre yoke and centre 
propeller shaft, and then remove the centre yoke.

<<D>>CENTRE BEARING ASSEMBLY/BOLT 
REMOVAL
1. Make mating marks on the centre propeller shaft, 

DOJ assembly and companion flange, and then 
remove the bolt.

2. Use special tool bearing remover (MD998801) to 

remove the centre bearing assembly from the 
centre propeller shaft.

<<E>>DOJ ASSEMBLY REMOVAL

1. Remove the DOJ boot from the DOJ assembly.

ACX00645

Mating marks

AD

ACX00646AC

MB990840

MB990840

MB990840

MB990840

MB990840

AC003847

Mating marks

AD

AC101273

Centre bearing
assembly

MD998801

AD

AC101274

DOJ assembly

DOJ boot

AC