Mitsubishi Outlander (2003+). Manual - part 137

CHARGING SYSTEM

ENGINE ELECTRICAL

16-13

ALTERNATOR ASSEMBLY

REMOVAL AND INSTALLATION <4G63>

M1161001400667

Pre-removal Operation

•

Under Cover Removal (Refer to GROUP 51, Under Cover 

P.51-19

).

•

Drive Belt Removal (Refer to GROUP 11A, Crankshaft 

Pulley 

P.11A-16

).

Post-installation Operation

•

Drive Belt Installation (Refer to GROUP 11A, Crankshaft 

Pulley 

P.11A-16

).

•

Drive Belt Tension Adjustment (Refer to GROUP 11A, 

On-vehicle Service 

P.11A-8

). 

•

Under Cover Installation (Refer to GROUP 51, Under 

Cover 

P.51-19

).

AC301643

1

2

3

4

5

6

7

8

9

13 ± 1 N·m

22 ± 4 N·m

23 ± 3 N·m

8.8 ± 1.0 N·m

44 ± 10 N·m

12 ± 2 N·m

N

(Engine oil)

11 ± 1 N·m

AB

Removal steps

1.

Oil level gauge and guide

2.

O-ring

3.

Detonation sensor harness 
connector and clamp

4.

Power steering oil pressure hose 
clamp

<<A>>

5.

Harness connector

6.

Water pump pulley

7.

Alternator connector

8.

Alternator brace

<<B>>

9.

Alternator assembly

Removal steps (Continued)

CHARGING SYSTEM

ENGINE ELECTRICAL

16-14

REMOVAL SERVICE POINT

<<A>> HARNESS CONNECTOR 
DISCONNECTION

Move the lock lever of the ABS-ECU connector as 
shown in the illustration, and then disconnect the 
harness connector.

<<B>> ALTERNATOR ASSEMBLY REMOVAL
Remove the alternator assembly from above the 
vehicle.

AC200022

AE

Lock lever

CHARGING SYSTEM

ENGINE ELECTRICAL

16-15

REMOVAL AND INSTALLATION <4G69>

M1161001400678

REMOVAL SERVICE POINT

<<A>> ALTERNATOR ASSEMBLY REMOVAL
Remove the alternator assembly from above the 
vehicle.

Pre-removal Operation

•

Under Cover Removal (Refer to GROUP 51, Under Cover 

P.51-19

).

•

Drive Belt Removal (Refer to GROUP 11C, Crankshaft 

Pulley 

P.11C-17

).

Post-installation Operation

•

Drive Belt Installation (Refer to GROUP 11C, Crankshaft 

Pulley 

P.11C-17

).

•

Drive Belt Tension Check (Refer to GROUP 11C, 

On-vehicle Service 

P.11C-8

).

•

Under Cover Installation (Refer to GROUP 51, Under 

Cover 

P.51-19

).

AC309557

1

2

3

4

5

6

8

49 ± 9 N·m

49 ± 9 N·m

49 ± 9 N·m

44 ± 10 N·m

11 ± 1 N·m

7

11 ± 1 N·m

AB

14 ± 3 N·m

Removal steps

1.

A/C compressor assembly 
connector

2.

A/C compressor assembly 
connector clamp

3.

Alternator connector

4.

Alternator terminal

5.

Connector bracket

6.

Harness bracket

<<A>>

7.

Alternator assembly

•

Timing belt lower cover  (Refer to 
GROUP 11C, Timing Belt 

P.11C-36

).

8.

Alternator mounting bracket

Removal steps (Continued)

CHARGING SYSTEM

ENGINE ELECTRICAL

16-16

 DISASSEMBLY AND REASSEMBLY

M1161001600199

AK202845

1

2

3

4

5

6

7

8

9

10

11

12

13

14

AB

Disassembly steps

<<A>>

1. Front bracket assembly

<<B>>

2. Alternator pulley

>>B<<

3. Rotor
4. Rear bearing
5. Bearing retainer
6. Front bearing
7. Front bracket

<<C>>

8. Stator
9. Plate

<<C>> >>A<<

10. Regulator assembly
11. Brush
12. Rubber packing
13. Rectifier
14. Rear bracket

Disassembly steps (Continued)