Mitsubishi Outlander (2003+). Manual - part 120

 

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Mitsubishi Outlander (2003+). Manual - part 120

 

 

FUEL TANK

FUEL SUPPLY

13C-7

FUEL TANK

REMOVAL AND INSTALLATION <4G63>

M1135001900520

Pre-removal Operation

Draining Fuel

Fuel Pump Connector Disconnection (How to Reduce 
Fuel Pressure) (Refer to GROUP 13A 

 On-vehicle 

Servic

P.13A-328

).

Centre Exhaust Pipe Removal (Refer to GROUP 15, 

Exhaust Pipe and Main Muffler 

P.15-13

).

Propeller Shaft Removal <4WD> (Refer to GROUP 25, 

Propeller Shaft 

P.25-3

).

Post-installation Operation

Propeller Shaft Installation <4WD> (Refer to GROUP 25, 

Propeller Shaft 

P.25-3

).

Centre Exhaust Pipe Installation (Refer to GROUP 15, 

Exhaust Pipe and Main Muffle

P.15-13

).

Refilling Fuel

Checking for Fuel Leaks

AC212356

1

2

3

4

11

22

24

23

6

5

8

21

8

7

26 ± 4 N·m

25

2.5 ± 0.4 N·m

2.5 ± 0.4 N·m

2.5 ± 0.4 N·m

2.5 ± 0.4 N·m

26 ± 4 N·m

13

14

<2WD>

12

15

N

N

17

19

N

19

18

AB

13

13

13

15

20

20

13

9

FUEL TANK

FUEL SUPPLY

13C-8

AC212516AB

1

2

3

4

11

22

24

23

6

15

13

14

5

7

21

8

26 ± 4 N·m

2.5 ± 0.4 N·m

2.5 ± 0.4 N·m

2.5 ± 0.4 N·m

2.5 ± 0.4 N·m

<4WD>

12

16

N

17

18

N

19

N

19

13

13

13

13

15

20

20

25

8

10

Fuel tank assembly removal 
steps

1.

Fuel filler hose connection <Fuel 
filler neck side>

2.

Fuel filler neck breather hose 
connection <Fuel filler neck side>

3.

Main pipe connection

4.

Return pipe

5.

Fuel vapour pipe

6.

Parking brake cable clamp 
connection <RH side>

7.

Wiring harness clamp connection 

8.

Fuel tank gauge unit assembly, fuel 
pump assembly <2WD>, fuel tank 
pomp and gauge assembly <4WD> 
connector connection

<<A>>

Rear differential support member 
installation nuts and bolts <4WD> 
(Refer to GROUP 27B 

 Rear 

Differential Carrier Assembly 

P.27B-16

).

9.

Fuel tank assembly <2WD>

<<A>>

10. Fuel tank assembly <4WD>

>>A<<

11. Fuel high-pressure hose
12. Fuel return hose
13. Fuel tank hose 
14. Fuel tank vapour hose 2way valve
15. Fuel vapour pipe

>>A<<

16. Fuel pump suction tube <4WD>

<<B>>

17. Fuel tank gauge unit
18. Gasket
19. Fuel tank safety valve
20. Gasket
21. Fuel pump bracket plate

<<B>>

22. Fuel pump assembly <2WD>, fuel 

tank pump and gauge assembly 
<4WD>

23. Fuel filler hose
24. Fuel filler neck breather hose
25. Fuel tank 

Fuel tank assembly removal 
steps (Continued)

FUEL TANK

FUEL SUPPLY

13C-9

AC300410AB

29

28

30

26

27

1

2

<FUEL FILLER NECK>

Fuel filler neck removal steps

1.

Fuel filler hose connection <Fuel 
filler neck side>

2.

Fuel filler neck breather hose 
connection <Fuel filler neck side>

26. Fuel filler neck protector

27. Fuel tank cap
28. Fuel filler neck
29. Fuel filler neck valve
30. Gasket

Fuel filler neck removal steps 

FUEL TANK

FUEL SUPPLY

13C-10

REMOVAL SERVICE POINTS

<<A>> REAR DIFFERENTIAL SUPPORT 
MEMBER INSTALLATION NUTS AND BOLTS 
<4WD>/FUEL TANK ASSEMBLY <4WD> 
REMOVAL

1. Remove the rear differential support member 

installation nuts and bolts, and then tilt the rear 
differential carrier assembly (Refer to GROUP 
27B 

 Rear Differential Carrier Assembly 

P.27B-16

).

2. Raise and support the fuel tank assembly with a 

transmission jack, and remove the mounting nuts 
and bolts.

CAUTION

Support the fuel tank assembly securely so that 
it does not fall off from the transmission jack.
3. Tilt the fuel tank assembly to disconnect the 

connectors.

4. Remove the fuel tank assembly to the direction 

shown, being careful not to strike it against the 
rear differential carrier assembly.

<<B>> FUEL TANK GAUGE UNIT/FUEL PUMP 
ASSEMBLY <2WD>, FUEL TANK PUMP AND 
GAUGE ASSEMBLY <4WD> REMOVAL 

CAUTION

When withdrawing the fuel tank gauge unit, fuel 
tank pump and gauge assembly from the fuel 
tank, be careful not damage the module unit and 
the float.

INSTALLATION SERVICE POINS

>>A<< FUEL PUMP SUCTION TUBE <4WD>/FUEL 
HIGH-PRESSURE HOSE INSTALLATION

CAUTION

After connecting the fuel high-pressure hose or 
fuel pump suction tube <4WD>, slightly pull it to 
ensure that it is installed securely. Also confirm 
that there is a play approximately 3 mm.

AC300033AB

Fuel tank assembly

Rear differential 
carrier assembly

Tilt

Towards front 
of vehicle

AC107196

AD

Fuel tank assembly

Transaxle jack

AC300040AB

Fuel tank assembly

Rear differential 
carrier assembly

Tilt

Towards front 
of vehicle

AC300043AB

Lower

Fuel tank assembly

Rear differential 
carrier assembly

Towards front 
of vehicle

AC300047

3 mm

AC

Fuel high-pressure hose or
fuel pump suction tube <4WD>

Corresponding side

Quick connector

 

 

 

 

 

 

 

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