Mitsubishi Montero Sport (2004+). Manual - part 471

 

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Mitsubishi Montero Sport (2004+). Manual - part 471

 

 

DOOR

TSB Revision

BODY

42-139

INSTALLATION SERVICE POINTS

.

>>A<< REAR LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window rear sash.

.

>>B<< DOOR GLASS HOLDER INSTALLATION
Install the glass pad and the glass holders to the window glass 
as shown in the illustration.

Standard value: (A) 106.7 

 108.2 mm (4.20  4.26 

inches) (B) 417.5 

 420.5 mm (16.44  16.56 inches) (C) 

127 

 131 mm (5.0  5.2 inches)

INSPECTION

M1429001400185

POWER WINDOW RELAY CONTINUITY CHECK

POWER WINDOW MOTOR CHECK

1. Connect a battery directly to the motor terminals and check 

that the motor runs smoothly.

2. Check that the motor runs in the opposite direction when the 

battery is connected with the polarity reversed.

3. If defect is found, replace the window regulator as an 

assembly. 

AC003787

A

B

C

FRONT DOOR

REAR DOOR

GLASS 
HOLDER

GLASS 
HOLDER

AB

BATTERY VOLTAGE TESTER 

CONNECTIO
N

SPECIFIED 
CONDITION

Not applied

− 3

Open circuit

• Connect terminal 2 

to the positive 
battery terminal

• Connect terminal 4 

to the positive 
battery terminal

− 3

Less than 2 
ohms

1

2

3

4

1

2

3

4

AC003908

POWER WINDOW 

RELAY

DOOR

TSB Revision

BODY

42-140

DOOR HANDLE AND LATCH

REMOVAL AND INSTALLATION

M1423004600384

Pre-removal Operation
• Door Trim Removal (Refer to 

P.42-134

.)

Post-installation Operation
• Door Inside Handle Play Check (Refer to 

P.42-131

.)

• Door Outside Handle Play Check (Refer to 

P.42-131

.)

• Door Trim Installation (Refer to 

P.42-134

.)

• Door Fit Adjustment (Refer to 

P.42-129

.)

AC003790

7

1

2

3

4

5

6

7

8

8

1

6

3

9

6 N·m
53 in-lb

6 N·m
53 in-lb

JUNCTION 
BLOCK

FRONT DOOR

REAR DOOR

AB

DOOR HANDLE AND DOOR LATCH 
ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER 

P.42-134

.)

3. DOOR OUTSIDE HANDLE
4. DOOR LOCK KEY CYLINDER

>>B<<

5. REAR LOWER SASH
6. DOOR LATCH ASSEMBLY

REAR DOOR HANDLE AND DOOR 
LATCH ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER 

P.42-134

.)

>>C<<

2. REAR DOOR LOCK ACTUATOR 

ASSEMBLY

3. DOOR OUTSIDE HANDLE
6. DOOR LATCH ASSEMBLY
 DOOR CHECK REMOVAL STEPS
7. SPRING PIN

>>A<<

8. DOOR CHECK
 ETACS-ECU REMOVAL 
9. ETACS-ECU

DOOR

TSB Revision

BODY

42-141

INSTALLATION SERVICE POINTS

.

>>A<< DOOR CHECK INSTALLATION
Install the door check so that the identification mark faces 
upwards.

.

>>B<< REAR LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window rear sash.

.

>>C<< REAR DOOR LOCK ACTUATOR INSTALLATION
1. Lock the inside lock knob.
2. Lock the actuator lever and install.
3. Fit the clip into the inside lock rod.

ITEM

IDENTIFICATION 
MARK

Front Door

Left door

19L

Right door

19L

Rear Door

Left door

25L

Right door

25R

ACX00541

IDENTIFICATION
MARK

AB

AC003791AB

CLIP

LEVER

INSIDE LOCK 
ROD

LOCKED STATE

(VEHICLE REAR 

SIDE)

DOOR

TSB Revision

BODY

42-142

INSPECTION

M1423004700251

FRONT DOOR LOCK ACTUATOR CHECK

Actuator Operation Check <Left side>

Actuator Switch Continuity Check <Left side>

Actuator Operation Check <Right side>

LEVER      
POSITION

BATTERY 
CONNECTION

LEVER 
OPERATION

At the 
"UNLOCK" 
position

• Connect terminal 

No. 6 and the 
positive battery 
terminal.

• Connect terminal 

No. 4 and the 
negative battery 
terminal.

The lever moves 
from the 
"UNLOCK" 
position to the 
"LOCK" position.

At the "LOCK" 
position

• Connect terminal 

No. 4 and the 
positive battery 
terminal.

• Connect terminal 

No. 6 and the 
negative battery 
terminal.

The lever moves 
from the "LOCK" 
position to the 
"UNLOCK" 
position.

SWITCH 
POSITION

TESTER 
CONNECTION

SPECIFIED 
CONDITION

At the "UNLOCK" 
position

− 3

Less than 2 ohms

At the "LOCK" 
position

− 2

Less than 2 ohms

LEVER 
POSITION

BATTERY 
CONNECTION

LEVER 
OPERATION

At the "UNLOCK" 
position

• Connect terminal 

No. 4 and the 
positive battery 
terminal.

• Connect terminal 

No. 6 and the 
negative battery 
terminal.

The lever moves 
from the 
"UNLOCK" 
position to the 
"LOCK" position.

At the "LOCK" 
position

• Connect terminal 

No. 6 and the 
positive battery 
terminal.

• Connect terminal 

No. 4 and the 
negative battery 
terminal.

The lever moves 
from the "LOCK" 
position to the 
"UNLOCK" 
position.

AC000039

LOCK

UNLOCK

VIEW A

VIEW B

UNLOCK

LOCK

B

FRONT DOOR

<LEFT SIDE>

<RIGHT SIDE>

AB

A

 

 

 

 

 

 

 

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