Mitsubishi Montero Sport (2004+). Manual - part 440

 

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Mitsubishi Montero Sport (2004+). Manual - part 440

 

 

WINDOW GLASS

TSB Revision

BODY

42-15

REMOVAL SERVICE POINT

.

<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth tape to all 

body areas around the installed windshield.

2. Make mating marks on the windshield and body.
3. Using a sharp-point drill, make a hole in the windshield 

adhesive.

4. Pass the piano wire from the inside of the vehicle through 

the hole.

CAUTION

Do not let the piano wire touch the edge of the windshield.
5. Pull the piano wire alternately from the inside and outside 

along the windshield to cut the adhesive.

6. Use special tool MB990480 to remove the windshield.

CAUTION

• Be careful not to remove more adhesive than is neces-

sary.

• Be careful also not to damage the paintwork on the 

body surface with the knife. If the paintwork is dam-
aged, repair the damaged area with repair paint or 
anti-rust agent.

7. Use a knife to cut away the remaining adhesive so that the 

thickness is within 2 mm (0.08 inch) around the entire 
circumference of the body flange.

8. Finish the flange surfaces so that they are smooth.

CAUTION

Allow the cleaned area to dry for at least three minutes. Do 
not touch any surface that has been cleaned.
9. When reusing the windshield, remove the adhesive still 

adhering to the windshield, and clean with 3M

 AAD Part 

number 8906 or equivalent.

10.Clean the body side in the same way.

INSTALLATION SERVICE POINT

.

>>A<< DUAL LOCK FASTENER/WINDSHIELD INSTALLA-
TION
1. When replacing the windshield, temporarily set the 

windshield against the body, and place a mating mark on the 
windshield and body.

2. Use 3M

 AAD Part number 8906 or equivalent to degrease 

the inside and outside of the windshield and the body 
flanges.

ACX00474 AB

ACX00475AB

MB990480

ACX00476 AB

WINDOW GLASS

TSB Revision

BODY

42-16

CAUTION

• The primer strengthens the adhesive, so be sure to 

apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.

• Do not touch the coated surface.

3. Soak a sponge in the primer, and apply evenly to the 

windshield and the body in the specified places.

4. Allow the windshield to dry for at least three minutes after 

applying primer.

5. Install the dual lock fasteners to the windshield in the 

position shown in the illustration.

6. Install the dual lock fasteners to the body flange in the 

positions that are corresponding to those on the windshield.

7. Fill a sealant gun with adhesive. Then apply the adhesive 

evenly around the windshield within 30 minutes after 
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape 
to simplify adhesive application.

8. Align the mating marks on the windshield and the body, and 

lightly press the windshield evenly so that it adheres 
completely.

9. Use a spatula or similar tool to remove any excessive 

adhesive. Clean the surface with 3M

 AAD Part number 

8906 or equivalent. Avoid moving the vehicle until the 
adhesive sets.

CAUTION

• Do not move the vehicle unless absolutely necessary.
• When testing for water leakage, do not pinch the end of 

the hose to spray the water.

10.Wait 30 minutes or more, and then test for water leakage.

AC003763

GLASS SIDE

EDGE OF GLASS

14(0.6)

UNIT: mm(in)

DUAL LOCK FASTENER INSTALLATION 
POSITION

BODY SIDE

EDGE OF CERAMIC 
SECTION

EDGE OF CERAMIC SECTION

EDGE OF ROOF OUTER PANEL

AB

ACX00480

10 mm

(0.4 in)

15 mm

(0.6 in)

AB

WINDOW GLASS

TSB Revision

BODY

42-17

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION

M1422002500281

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to 

GROUP 52A, Trims 

P.52A-41

.)

AC003764

A

B

B

C

SECTION A – A

SECTION B – B

SECTION C – C

UNIT: mm(in)

ADHESIVE: 3M™ AAD PART NO. 8609 SUPER FAST URETHANE AND 3M™ AAD PART NO. 8608 SUPER FAST 
URETHANE PRIMER OR EQUIVALENT

36(1.4)

16(0.6)

PRIMER

PRIMER

PRIMER

12.5(0.49)

AB

3

1

3

3

28(1.1)

14.5(0.57)

2

PRIMER

3

A

C

2

14.5(0.57)

REMOVAL STEPS

<<A>> >>A<<

1. QUARTER WINDOW GLASS 

ASSEMBLY

>>A<<

2. DUAL LOCK FASTENER

>>A<<

3. WINDOW DAM

REMOVAL STEPS (Continued)

WINDOW GLASS

TSB Revision

BODY

42-18

REMOVAL SERVICE POINT

.

<<A>> QUARTER WINDOW GLASS REMOVAL
Remove the quarter window glass by the same procedure as 
for the windshield. (Refer to 

P.42-14

.)

INSTALLATION SERVICE POINT

.

>>A<< WINDOW DAM/DUAL LOCK FASTENER/QUARTER 
WINDOW GLASS INSTALLATION
1. Use 3M

 AAD Part number 8880 or equivalent to degrease 

the window dam and dual lock fastener mounting surface on 
both the glass and the body.

CAUTION

Allow the degreased portion to dry for at least three min-
utes before proceeding to the next procedure. Do not 
touch any surface that has been cleaned. 
2. Attach the window dam.
3. Install the dual lock fastener to the shown position.
4. Apply primer and adhesive.
5. Install the glass in the same way as for the windshield.

AC003765

A

B

A

SECTION A – A

UNIT: mm(in)

TRANSPARENT

18.5(0.72)

BODY FLANGE

TRANSPARENT

CERAMIC LINE

22.7(0.89)

DUAL LOCK 
FASTENER

SECTION B – B

B

AB

 

 

 

 

 

 

 

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